Full size ball mill Media balls

Model:	DT3
Brand:	DT3
Origin:	Made In China
Category:	Metallurgy , Mining & Energy / Metallurgy & Mining / Non-metallic Mineral Products
Label:	forged steel balls , cast steel balls , steel balls
Price:	-
Min. Order:	10 ton

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Product Description

We mainly produce Forged Grinding Balls, Rolled Grinding Balls and Cast Grinding Balls as follows:

1) 60Mn Forged Grinding Balls and Rolled Grinding Balls (20mm to 180mm)

2) B2 Forged Grinding Balls and Rolled Grinding Balls (20mm to 180mm)

3) B3 Forged Grinding Balls and Rolled Grinding Balls (20mm to 180mm)

4) B4 Forged Grinding Balls and Rolled Grinding Balls (20mm to 180mm)

5) High chrome cast grinding ball (12.7mm to 120mm)

6) Medium chrome cast grinding ball (12.7mm to 120mm)

7) Low chrome cast grinding ball (12.7mm to 120mm)

PRODUCTS	SURFACE HARDNESS	CORE HARDNESS	CHEMICAL COMPOSITION
1) 60Mn Forged grinding ball	HRC58-65	≥HRC45	C: 0.52-0.65; Si: 0.15-0.37; Mn: 0.6-1.2; S & P: 0.04Max; Cr: 0.25Max
2) B2 Forged grinding ball	HRC60-68	≥HRC55	C: 0.75-0.90; Si:0.17-0.37; Mn:0.7-0.9; P: 0.035 MAX; S: 0.035MAX; Cr:0.40-0.70.
3) B3 Forged grinding ball	HRC60-68	≥HRC55	C:0.55-0.65; Si:0.2-0.37; Mn:0.75-0.9; Cr:0.85-1.2;S/P≤0.03;
4) B4 Forged grinding ball	HRC60-68	≥HRC58	C:0.58-0.66; Si:1.6-1.9; Mn:0.65-0.80; Cr:0.7-0.9; S/P≤0.03;
5) High chrome cast grinding ball	HRC60-65	≥HRC58	Cr:11-27; C: 2.0-3.0; Si:1.0Max; Mn: 0.5-1.5; S & P:0.10Max;
6) Low chrome cast grinding ball	HRC48-55	≥HRC46	Cr:1-3; C: 2.2-3.6; Si:1.0Max; Mn: 0.5-1.5; S & P:0.10Max;
7) Medium chrome cast grinding ball	HRC55-63	≥HRC55	Cr:4-10; C: 2.2-3.6; Si:1.0Max; Mn: 0.5-1.5; S & P:0.10Max;

Feature:
1) High Hardness: The surface hardness of forged and rolling balls is to 60-65 HRC and volume hardness is to 60-63 HRC
2) High Impact Toughness: The impact toughness is more than 12 J/cm2;
3) Low Broken Rate: The actual broken rate is not higher than 1%;
4) Even Wear-resistance: The loss of ball round rate is 50-300 g/ton.

The production process of the forged grinding balls :
1). Raw material:
All the material is qualified with certificate and made in the Chinese largest steel production enterprise.
2). Different steel specifications ccording to the clients's requirements.
Main Steel Material :C45 Steel;60Mn Steel;B2 Steel
3). Steel Cutting:
the steel bars should be cut into small pieces according to the size of steel balls required by the order.
4). Heating:
we use the electric furnace instead of the traditional coal stove, the biggest advantage is that all the steel bars can accept the most approriate temperature during the heating progress. It affect the hardness and toughness directly.
5). Hammer forging:
The raw material is forged to a certain deformation by the air hammer, when the compression ratio increased, the micro-structure become more compact so that the hardness and the toughness can be improved.
6). Heat treatment:
Both the water quenching heat treatment production line and our own temperature control technics are important.
We have mature production technicians responsible for the heat treatment process as we know this process affect the grinding balls performance directly.
7). Quality Control.
Raw material test before production
Hardness test Drop Test Impact Test Core pulling Test after production
SGS test before delivery
Certificate: ISO 9001:2008

Product feature

1 > High Hardness: Surface hardness: HRC57-67 HRC, volume hardness HRC56-64.

2 > High Impact Toughness: The impact toughness of our grinding balls is more than 12 J / cm2.

3 > Low Broken Rate: the actual broken rate is not higher than 1%.

4 > Good wear-resistant and lower wear rate.

Our Services:
1. Free samples for your test before orders;
2. Soonest delivery time ;
3. Cooperate with many famours shipping companies,and sent the goods to your port safe and in time;
4. Any feedback after sales would get our soonest reply.

WE LOOK FORWARD TO THE OPPORTUNITY TO DISCUSS HOW WE CAN BECOME A PARTNER IN YOUR SUPPLY CHAIN SOLUTION .