Model: | 003 |
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Brand: | - |
Origin: | Made In China |
Category: | Industrial Supplies / Machinery / Machine Tool |
Label: | Coating Line , Coating Factory , Coil Coating |
Price: |
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Min. Order: | - |
TZ1600-35 2-Sides 2-Coatings Aluminium Production Line (Separated)
Coating line features:
Model TZ1600-35 coating line (separated structure) is suitable for certain coating factories. 2-sides 2-coating coating products in thickness range 0.15mm~0.6mm applies to most ACP material, roofing and ceiling material. Model TZ1600-35 coating line is high quality coating line, good performance in all kinds of paint coating. Separated structure is flexible in production, pretreatment process and coating process are separated and non-interfering, so that production is much easier to plan or schedule. Operation faults and equipment problems effect is less.
A primary reason to choose separated structure is its advantage over dimension, Model TZ1600-35 requires only 85m×18m×7m workshop.
Application: For coating aluminium coil of ACP(Aluminium Composite Panel), roofing , cladding, ceiling,roller shutter,etc.
Advantage: Widely usage range, short line, smaller dimension workshop needed, less operation faults and equipment problems effect .
1. Main parameters of coating line
Material parameter
Thickness: |
0.15~0.6mm |
Width: |
1600mm |
Outer diameter OD(max): |
Φ1500mm |
Inner diameter: |
Φ405mm |
Bobbin material: |
Steel or paper |
Inverval-layers deviation tolerance: |
≤0.8 mm (Excluding the bottom 5 layers and exterior 2 layers) |
Coil over-all deviation tolerance: |
≤2 mm (Excluding the bottom 5 layers and exterior 2 layers) |
Coating thickness: |
Dry film thickness: 8~20 um
|
Product Weight: |
Max 5000kg(Excluding bobbin) |
CCL Processing Speed: 35 m/min (Speed benchmark: thickness 0.25mm coil exclude PVDF coating)
Heating Energy Source: LNG, LPG
Roller coating Process: Continuous 2 sides 2 coating & 2 baking
Properties and features:
Roller width: |
1800mm |
Coils feeding centering adjustment : |
±75mm |
Threading speed: |
5~15m/min(Adjustable) |
Line maximum speed: |
35m/min |
Line speed accuracy: |
Steady Speed, ±0.1%; Acceleration, ±0.4% |
Uncoiling tension range: |
160~800kgf |
Processing tension range: |
160~800kgf |
Coiling tension range: |
320~1400kgf |
Tension accuracy: |
Steady Speed, ±1.0%; Acceleration, ±2.0% |
Line space dimensions: |
76000mm×1000mm×6500mm |
Heating Energy Source: |
LNG, LPG |
2. Basic Production Process
Coating line
Coil loading → Uncoil machine → Sewing table → Topside primer-paint roller-coater → Curing oven 1 → Air cooling → CPC 1 → Tension device 1 →Topside 2-coat and backside roller-coater → Curing oven 2 → CPC 2 → Tension device 2 → Coil machiner → Coil discharging
Pretreatment line
Coil loading → Uncoil machine → Sewing table → Acid washing, brushing roller → Water washing → Deionized water washing → Drying → Roller-coating chromizing → Drying → Cooling → Tension device → Coil machine → Coil discharging
Rewinding line
Coil loading → Uncoil machine → Sewing table → Tension device → Coil machine → Coil discharging
3. Main devices list
Name |
Quantity |
Uncoil machine |
3 |
Sewing table |
3 |
Tension Device |
4 |
Redirection steel roller |
11 |
Brushing roller |
2 |
Degrease pool |
3 |
Water washing pool |
2 |
Drying device |
2 |
Squeeze roller |
5 |
Roller-coating chromizing coater |
1 |
Coater |
2 |
Curing oven |
2 |
Heat system |
2 |
Air cooling system |
4 |
Film device |
1 |
Coil machine |
3 |
CPC |
2 |
EPC |
3 |
Steel frame |
1 |
Electrical system |
3 |
*Optional configuration: waste gas treatment and energy recycle system
4. Water and power consumption of coating line
Total power consumption: |
600KW |
Compressed air: |
Min5.5bar,1Nm3/min,actual consumption |
Water: |
Deionized water, supply quantity is about 4T/h |
Heating fuel: |
LPG or LNG |
LPG consumption: |
0.6 CBM/min |
LNG consumption: |
1 CBM/min |
5.The coating line design and manufacture leads 100 days, installation and testing leads 60 days.
6.Trade terms: FOB, CIF are available
7.Payment terms: T/T, D/P, LC are acceptable
8. Packing style: Wooden pallet
9. Transportation: by sea
Guangdong Litong Environmental Protection Machinery Co., Ltd. | |
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Country/Region: | Guang Dong - China |
Business Nature: | Manufacturer |
Phone: | 8233 2214 |
Contact: | Chris Jiang (manager) |
Last Online: | 04 Dec, 2021 |