Diamond wire cutting machine CHSX5660-XW is a new type of numerical control diamond wire cutting machine developed by our company in recent years. The machine adopts a horizontal structure, that is, the diamond wire cutting part is cut from the upper surface of the workpiece by the way of feeding and cutting downwards. The patented cutting process of our company ensures cutting accuracy and smoothness, and is not easy to cause chipping. It is very suitable for materials with higher brittleness and larger size. Uses: Used for cutting conductive, semi-conductive and non-conductive brittle and hard materials with hardness less than diamond wire, such as graphite, rock, artificial crystal, artificial sapphire, glass, jade, emerald, calcite, marble, composite materials, ceramics, PCD, epoxy phenolic cardboard, cesium iodide, silicon carbide, refractory bricks and other materials. Metal can also be cut, but it is especially suitable for materials with certain brittleness, which is conducive to chip removal, so as to achieve the expected processing goal. Product features: The bed, worktable and upright post are cast of cast iron to ensure the accuracy and rigidity of the machine tool for a long time. The motion axis adopts precise linear guide rail. The size of processed materials is more than 500mm. Special programming and control system developed exclusively ensures machining accuracy. The lathe bed is surrounded by an integral sheet metal cover, which is environmentally friendly and sanitary. 25 years experience in wire cutting machine with diamond wire tension control. Details of Diamond Wire Cutting Machine CHSX5660-XW; The lathe bed, worktable, upright post and other parts requiring high-precision retention are cast of high-quality cast iron. The casting structure is a box-type honeycomb rib. After artificial aging treatment, the guide rail adopts imported high-precision rolling linear guide rail, which is driven by high-precision ball screw. One end of the screw is equipped with a numerical control servo motor. The worktable is equipped with a precision magnetic grid ruler with a resolution of not more than 0.01mm to feed back the feed precision. The moving value is displayed by a digital display meter. The workbench is 500×700mm in size and 600mm in horizontal stroke. The vertical cutting stroke of the cutting part of the machine tool is 550 mm. The machine tool can be configured with diamond wire specifications ( f0.25㎜, f0.35㎜, f0.45㎜ ) according to the requirements of processing materials. The diamond sand line of this machine tool of our company cuts workpieces at a speed of 6 ~ 15m / S. In order to ensure the crystal processing precision when processing large-sized crystals, if there are few diamond wires ( e.g. 100m ), due to wear and fall-off of electroplated diamond micropowder particles repeatedly recycled, the cutting gap in the processing section will be tapered from large to small, thus the processing precision cannot be guaranteed! Our company uses foreign single wire cutting machine technology for reference and adopts a double-wheel wire storage disc structure. The single disc is equipped with a diamond wire of 2,000 m. The diamond wire can be cut step by step during processing by numerical control programming, for example, the programmed wire feeding is 2000m and the wire returning is 199.8m m. This instruction is always circulated during processing. Worn wires are gradually collected during processing and will not participate in cutting. New wires are always added. In this way, the size of the processed surface is always consistent, laying a foundation for processing accuracy. For the protection and cooling system of the machine tool, the machine body is equipped with an integral sheet metal cover around the machine body, doors are arranged around the protective cover for easy operation, and transparent plexiglass observation windows are arranged on the doors; A water tank is arranged at the rear side of the lathe bed, the water tank is used for circulating cooling liquid, and a filtering and settling device is arranged inside the water tank. If the processing section of crystal material is circular or triangular, the following disadvantages will occur if the feeding speed is always the same: I. Low cutting efficiency: a slower feed must be adopted when feeding, and it will inevitably be inefficient to maintain this speed in later processing. II. Poor surface quality: The change of cross section makes the diamond line and crystal contact cutting area in the processing area different, the tension of cutting resistance fluctuation line changes, and the quality of the processing surface decreases. In view of the above shortcomings, the machine tool of our company can be programmed by numerical control, and the feed speed can be programmed in ten stages according to the processing of crystal cross section, i.e. the speed is fast in the places with small cross section and slow in the places with large cross section, so that the fluctuation of line tension is small. Using our patented cutting technology to ensure cutting accuracy and smoothness, the surface roughness is also significantly improved. Such as processing sapphire, silicon carbide, natural stone ( natural rock, marble, jade, calcite, Iceland spar, jadeite, meteorite, etc. ), optical glass and other materials using this technology have very significant effect, and the surface flatness and roughness index are greatly superior to the conventional cutting method. The tension of diamond cutting line of this machine tool is controlled by air cylinder, and the tension can be adjusted by compressed air valve. Technical Parameters of Diamond Wire Cutting Machine CHSX5660-XW Type Machine tool model CHSX5660-XW Table travel 600mm Tangent stroke 550mm Worktable size 500mm×700mm Number of cutting lines 1 Diamond wire diameter 0.12～0.45mm The maximum weight of the workbench is 150kg. Wire storage range ≤2000m Overall noise ≤80dB Input power supply ~ 220v 50hz The weight of the machine tool is about 1500KG. Cutting workpiece size 600 mm × 600 mm × 550 mm The minimum slice thickness is 0.3 mm. Wire running speed servo speed regulation, maximum 15m/s Table feeding speed range The table feeding is controlled by subdivision servo motor, and the feeding speed Max is 5m / min Cutting material brittle non-conductive material The power consumed by the machine tool is 4.0kw. The overall dimension ( length × width × height ) is about 1100 mm × 1500 × 1800 mm. Standard configuration Main machine of diamond wire cutting machine chsx5660 - xw× 1 Machine tool certificate × 1 Machine tool instructions × 1 Software Description × 1 Packing list × 1 Workpiece rack × 1 pair Workpiece platen assembly × 2 sets Machine tool foundation adjustment screws × 4 sets Water tank 400l× 1 1 / 4 inch× 2 downcomer Water pump 120w× 1 Toolbox × 1 The above is the introduction of Taizhou Chenhong Diamond Wire Cutting Machine CHSX5660-XW. For those who need to buy, please call us for advice.
