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Ⅰ.  YR-4228 Full-Automatic Glass Cutting Machine Production Line

Ⅱ.  Machinery Configuration:

YR-4228 Full-automatic Glass Loading Machine

YR-4228 Full-automatic CNC Glass Cutting Machine

YR-4228 Air-cushion Glass Breakout  Machine

Ⅲ.  Machinery Specification:

Ⅲ-1. YR-4228 Full-automatic glass double-arm and single position loading machine

1 Equipment System : main frame/ running system/ transfer system/vacuum adsorption system/mechanical turning system/high and low pressure control system/program control system

1.2  Mechanical  components:

      1) turning wheel chain: high precision reinforced type

      2) transfer idler wheel : PU

      3) vacuum suction cup: double absorption structure

      4) transfer/turning motor: Taiwan CPG motor

      5) vacuum pump: PUXU( Sino-Germany)

1.3 Electric elements.

      1) PLC controller: Delta

      2) Transducer: Delta

      3) Proximity switch:  Swiss ELCO

      4) Control cable: High-flexible shielded control cables

      5) Contactor: Schneider

      6) Pneumatic part: Taiwan Airtac

      7) Pressure sensor

1.4 Technical parameter:

      1) Max glass size: 4200*2800     Min glass size: 1500*1500( left side)

      2) Glass thickness:3-19mm

      3) Loading glass cycle: 40-90s (adjustable)

      4) Transfer speed: 0-40m/min (adjustable)

      5) Max rack depth: 750mm

      6) Loading weight: 900KG

      7) Arm quantity in one side: 4 pieces

      8) Vacuum suction cups quantity on each arm: 3 pieces

      9) Loading arms: double arm

      10) Work position: single position

      11) Power( installation): 380V/50HZ

      12) Installed power: 8KW

      13) Compressed air: 0.3Mpa-0.5Mpa

      14) Vacuum pressure: -70 ～-90Kpa

2. Technical information

2.1 Main Introduction: Automatic glass loading machine

 With very sturdy frame structure, reliable vacuum system design with venturi vacuum device to prevent glass falling in case of electricity blackouts. Loading arms was driven by electrical motor.

High quality certified components to guarantee long term reliability and easy, spare parts availability.

Modular design makes future upgrades to more stations available.

2.2 Technical description

      1) Turning mode: mechanical turning, fast speed, steady operation, loading glass thickness 3 to 19 mm.  Assembled with double line turning transmission  chain, to ensure the transmission process safety and reliable.

      2) Turning angle: adjustable, from 95 to 98 degree.

      3) Rack depth: special connecting rod retractable mechanism, suction cup move forward 150mm, and rack depth is 700mm which could meet different kinds of glass rack.   

      4) Induction system:  two sets of photoelectric sensors to ensure safety    operation.

       5) Roller bar: special connecting rod retractable mechanism, to ensure the synchronous lift and separate the glass piece safely.

6) Suction system: introduced double layer suction, strong absorption.

7) Suction cup control: Every cup have separated air valve to control, choose the quantity of working cup easily and freely.

8) Lift and loading system: lift glass before loading in case the glass damaged because of sticking.

9) Alarm system: The machine has the alarm fittings, it have self inspection system and red and green alarm button.

10) Operation mode: The machine has two kinds controlling mode(automation and manual)

11) Operation screen: Color LCD touch screen interface

12) Parameter setting: The order and glass quantity of loading can be set automatically with digital information.

 

Ⅲ-2. YR-4228 Full-automatic glass cutting machine

.1 Technical parameter:

       Max glass size: 4200*2800

       Glass thickness: 3-19mm

       Gross weight: 2.5T

2.2 Cutting parameter:

       Linear parallelism: ≤±0.25mm/m

       The diagonal accuracy: ≤±0.30mm/m

       Cutting bridge speed: 0〜160m/min

       Cutting bridge acceleration: ≥ 3.0m/s²

       Cutting tool speed: ≥160m/min

       Cutting tool acceleration: ≥ 6.0m/s²

       Belt transmission speed: ≥ 40m/min

       Cutting head accuracy: ≤±0.2mm

2.3 Power:

       Power (installation): 380V/50HZ

       Installed power: 8KW

       Compressed air: 0.6Mpa

2.4 Equipment performance

      Equipment frame: guarantee accuracy and keep the shape.

      Cutting tool apron: cutting head can rotate 360 degree.

      Table top: imported waterproof HDF board

      Felt: imported felt, smooth and anti-static

Cutting oil: pneumatic input oil automatically， cutting and oil synchronization

Transfer system: Synchronized belt transfer automatically.

2.5 Mechanical parts:

     Table top: waterproof board

     Rack: KHK

     Transfer belt: Barbieri

     Cutting wheel: Germany Bohle

2.6 Electrical parts:

     Microsoft windows interface

     Voltage: 380V/50HZ, equipped with transformer.

     Motor: Japan YASKAWA sever motor

     Approach switch: Switzerland ELCO

     Control card: Italy imported TECNOS (match with Italy OPTIMA SOFTWARE)

     Main electrical parts: Japan IDEC Relay, Schneider A. C. Contactor

     Air proportional valve: Japan SMC

2.7 Software

     Italy imported cutting and optimization software

     Optimization software can match with ERP system.

     Cutting position limitation

     Calculate capacity automatically

     More than two thousand cutting shape database. (Be easy to operate)

     Match with AUTO CAD drawing software.

Optimization software can be used with cutting software directly.

Automatic calibration function makes ensure cutting accuracy.

Cutting route selection function makes ensure the best cutting speed.

Adjust cutting pressure automatically, fast, accurate and steady.

Adjust cutting pressure automatically when cutting different shape, to ensure cutting effect fast.

Automatic origin position can be search and setting.

Operation input: keyboard and mouse, Chinese and English interface.

Shape scan: different shape point to point scanning, and then transfer into CAD drawing.

Optimization software: combine and order the cutting size casually, output the best cutting solution and improve cutting efficiency. Manual revise after optimization which improve the cutting utilization rate.

Optimized pressure and speed: According to pattern, straight line, curve line, incurve and outcurve start point and end point；accelerative section and  braking section, it can adjust the most suitable pressure and speed.

Shape database: database is available for different kinds of shape.

Shape optimization: change size, rotate, move and combine smoothly in the database.

Operation interface: Chinese and English interface, support many kinds of language.

Drill position：preposition of drill position.

Cutting head protection: mechanical protection function, avoid the possibility of crash.

Shape cutting: cut straight line and slant line and any shape automatically.

Transfer belt: motor drive belt directly and transfer the cutting glass into breaking machine.

Travel protection: mechanical and electrical double protection, to protect maximum travel protection.

Cutting pressure adjustment: Any cutting pressure adjustment can be adjusted by keyboard directly, no need manual operation.

 

Ⅲ-3. YR-4228 glass breaking machine

3.1 Technical parameter:

Table top size: 4200×2800mm

Table top height: 900±30mm

Quantity of air fan: 1piece

(Independent switch control ）

3.2. Main components

Table top surface: fiber and woolen felt

Table top: HDF

Bar：2pcs horizontal level

         1pcs vertical level