Model: | HZ-FR-W700 |
---|---|
Brand: | Hong family of photoelectric |
Origin: | Made In China |
Category: | Industrial Supplies / Machinery / Welding Machinery |
Label: | Laser cutting machin , Optical fiber laser , Laser cutting machin |
Price: |
¥456000
/ pc
|
Min. Order: | 1 pc |
Last Online:25 Mar, 2017 |
Introduction to the hong family of photoelectric optical fiber laser cutting machine
A, 1, and the principle of laser cutting
Laser cutting is a high intensity laser radiation to the surface of material, through the interaction between laser and material, melt by cutting objects or vaporization, and through the high-speed airflow of the auxiliary function, for cutting to be cut.
2, the characteristics of the laser cutting
(1) fiber laser electrical and optical conversion efficiency is high, the conversion efficiency of more than 30%, small power fiber lasers without cold water machine, using air cooling, can greatly save electricity at work, saves the operation cost, achieve the highest production efficiency;
(2) laser runtime only need electricity, do not need to generate additional gas laser, with a minimum of the cost of operation and maintenance;
(3) fiber laser using semiconductor modular and redundancy design, inside the cavity no optical lenses, do not need to start time, with free adjustment, free maintenance, high stability, the advantages of reducing the costs of accessories and maintenance time, this is a traditional laser incomparable.
(4) the output of the fiber laser wavelength of 1.06 microns, is 1/10 of the wavelength, CO2 output beam quality is good, high power density, is very beneficial to the absorption of metal material, has excellent ability of cutting, welding, so that the processing cost minimum;
(5) overall routing optical fiber transmission of light, does not need complex reflector light system, such as light path is simple, stable structure, light path and maintenance-free;
(6) protection lens is contained in cutting head, the reflection lens and focus lens and other precious few consumption of consumable;
(7) light through the optical fiber export, makes the design of the mechanical system is very simple, very easy with robot or multi-dimensional workbench integration;
(8) after laser and light brake can be more than a machine machine, through the optical fiber spectroscopic, divided into multiple more than one job at the same time, easy to extend the functionality, upgrade convenient, simple;
(9) fiber laser is small in size, light weight, portable work position, cover an area of an area small.
3, the control system:
By the Shanghai jiaotong university tailor-made V2.0 cutting software, graphical interface, convenient operation, professional cutting control software can design all kinds of graphics and text, real-time processing, software support to CAD, CorelDraw and other professional drawings. With automatic programming, nesting, layout, word processing, process Settings such as powerful function, maximize the coin material management and utilization. Nesting software has the following functions and features:
, import, micro connection, cutting sequence, the optimized cutting path and optimize the speed, etc.
:, raise the utilization ratio of sheet parts clearance within the layout, parts layout, embedded parts turn symmetry layout, parts layout and avoid overlapping and collision shape.
Angle processing: inside/outside processing, can automatically identify and set.
Powerful word processing: physical characters can be treated to the hollow words.
, a total of line segment cutting optimization cutting efficiency, raise the utilization ratio of sheet metal.
The module of processing sheet metal, and quantity management.
, sheet metal processing and utilization of remaining material.
4, and other advantages:
In the optical system USES a preview and focus fully sealed structure, light indicator function, appearance is more beautiful, more convenient operation; The machine is equipped with the latest 2 p external water-cooling system, running low noise, high temperature control precision, for a long time the machine works provide a reliable guarantee.
Second, the product is introduced
1, the main configuration
Main components of
A brief description
note
laser
IPG500W fiber laser
Germany
The optical system
Import medium diaphragm
The British
Laser power supply
Wuhan Raycus laser power supply system
Wuhan Raycus
Cutting head
Import laser cutting to follow
German QUELLE
Special cooling system
Binary systems, titanium heat exchange tube, overtemperature alarm, flow protection, water protection. 2 p a whole tank
Shenzhen east Lou Yang
Mechanical transmission system
High-speed and high precision ball screw, Taiwan guide of silver, panasonic servo drive system.
Taiwan silver
Tracking sensor system
High precision automatic induction, the precision is + / - 0.1 mm
domestic
Processing wide
1500 * 3000 mm
domestic
The computer system
Industrial PC
Taiwan evoc
The X axis servo unit
750 w servo drive
Japan panasonic
The Y axis servo unit
1500 w servo drive
Japan panasonic
The Z axis servo unit
400 w servo drive
Japan panasonic
Limit switch
NPN
omron
Cutting software
V2.0
Shanghai jiaotong university
The I/O card
32 points
domestic
Machine tool
gantry
Hong family of photoelectric
2, HZ - 500 laser cutting machine main technical index
The laser wavelength,
1070 nm
Maximum average power laser output
500 w.
The laser repetition rate
The CW
Energy is not stability
2% or less
The minimum cutting line width
0.2 mm (0.4 mm) the following materials
Maximum cutting speed
12 m/min or less (depending on the different material)
Maximum cutting thickness
6 mm or less (carbon steel); 4 mm or less (stainless steel)
Continuous working time
20 hours or more
The biggest cut wide
3000 mm * 1500 mm
The workbench machine precision
+ / - 0.08 mm
Repeat positioning accuracy
+ / - 0.02 mm
The power supply
Five line of three-phase ac 380 v + 5%, 50 hz plus or minus 1%
software
The software parts of cutting function
Equipment weight (estimate)
4500 kg
3, equipment cutting parameter table (this data is for reference only, owing to the different graphics, will cause different speeds, specific cutting parameters will be subject to actual deb ing results.)
The material
Thickness (mm)
Speed (mm/min)
Auxiliary gas
note
Stainless steel
0.3
14000
O2
Speed limit
Stainless steel
0.5
12000
O2
Speed limit
Stainless steel
1
9600
O2
Speed limit
Stainless steel
2
4500
O2
Speed limit
Stainless steel
3
2700
O2
Speed limit
Stainless steel
4
1200
O2
Speed limit
Stainless steel
5
800
O2
Speed limit
Stainless steel
0.3
9000
N2
Speed limit
Stainless steel
0.5
7800
N2
Speed limit
Stainless steel
1
6000
N2
Speed limit
Stainless steel
1.2
5400
N2
Speed limit
Stainless steel
1.5
3600
N2
Speed limit
Stainless steel
2
2400
N2
Speed limit
Carbon steel
1
12000
O2
Speed limit
Carbon steel
2
4800
O2
Speed limit
Carbon steel
3
3000
O2
Speed limit
Carbon steel
4
1600
O2
Speed limit
Carbon steel
5
1400
O2
Speed limit
Carbon steel
6
600
O2
Speed limit
Aluminum plate
1
4000
O2
Speed limit (the customer cannot be used for a long time)
4, random accessories and technical data
The name of the
The number of
note
The instructions
1
To protect the lens
1 piece
giving
The nozzle
1 only
giving
Allen wrench
1 set of
giving
Dedicated lens paper
1 this
giving
Three, the host running cost analysis (for reference)
1, the total power consumption cost:
Equipment components
Power consumption (c/h)
A combined
The overall consumption (yuan/hour)
laser
≦ 2
≦ 10.25
6.15 yuan (with 60% load rate meter; electricity to 1 yuan per meter)
Machine tool
≦ 6
Water chiller
≦ 2.25
2, cutting auxiliary gas consumption cost:
Type of gas
Gas prices
Use your time
The total consumption
(RMB/hour)
Trimming effect
note
oxygen
15 yuan/bottle
60 minutes
15 yuan
Black border
1 mm carbon steel, for example
nitrogen
25 yuan/bottle
15 minutes
100 yuan
White lace
1 mm stainless steel, for example
air
3.5 yuan (air compressor mechanical and electrical fee)
Golden edge
For 2 mm below the steel plate cutting, the effect is best.
Laser gas consumption
There is no
Remark:
Nitrogen if use canned liquid nitrogen, liquid nitrogen tank in 125 kg and 320 RMB/pot, you can use 12 hours, 320/12 = 26.7 yuan/hour, the price of the bottled pure nitrogen save a quarter of the cost, the cost of only 26.7 yuan per hour. And saves operators more than regular ventilation time and bottled gas to produce too much waste.
The price of 3, wearing parts:
The name of the
Normal life (hours)
Unit price (RMB)
Consumption per hour
note
To protect the lens
≧ 240
200 yuan/piece
0.8 yuan/hour
Excellent working environment, the use of time will be longer.
Copper mouth
≧ 600
RMB 280 / a
0.5 yuan/hour
A combined
1.3 yuan/hour
4, optical fiber laser cutting machine in total consumption cost per hour (using oxygen cutting)
Cost of power consumption
Supplementary oxygen consumption costs
Material cost
A total of (yuan)
6.15 yuan
20 yuan
1.3 yuan
27.45 yuan
5, optical fiber laser cutting machine in total consumption cost per hour (using nitrogen gas cutting)
Cost of power consumption
Assisted with the nitrogen consumption cost (canned liquid nitrogen)
Material cost
A total of (yuan)
6.15 yuan
26.7 yuan
1.3 yuan
34.15 yuan
6, optical fiber laser cutting machine in total consumption cost per hour (using air cutting)
Cost of power consumption
The cost of gas/air compression system
Material cost
A total of (yuan)
6.15 yuan
18 yuan
1.3 yuan
25.45 yuan