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ZJ40/2250 j drilling rig

The overall requirements of the rig

1.1, drill design and manufacture according to "safe, reliable, advanced, convenient and practical" principle. Technical performance and parameters of drilling RIGS conform to or superior to SY/T5609-1999 oil drilling RIGS models and basic parameters of the "standards, the main components of the design and performance in accordance with API standard and HSE regulations and requirement. The whole machine performance and manufacturing quality reached the level or better than similar domestic rig.

1.2 overall rational layout, drill, maximum limit satisfies the requirement of domestic 4000 m drilling process.

1.3, in the environment temperature from 20 ℃ to + 50 ℃ 90 ℃ or less humidity (20 ℃) + case can work normally.

1.4, drilling rig components with domestic advanced, reliable and mature products.

1.5, modular design, elegant appearance, to meet the requirements of the detachable, move, quickly and securely, and is easy to use, maintenance, adjustment, maintenance, etc.

1.6, adopt economic and technological optimization design, try to meet the requirements of manufacture and running economy.

1.7, should satisfy ZJ40J (high) the basis of the drill size requirements.

2 and normative reference file

SY/T5609-99 oil drilling rig form and basic parameters

API SPEC 4 / f drilling and workover derrick base specification

API SPEC 8 a8c drilling and mining lifting equipment specification

API SPEC 7 rotary drilling equipment specification

API SPEC 7 k drilling equipment specification

API SPEC D10 rotary drilling equipment to choose the general rule

API SPEC 7 f oil rig transmission roller chain

API SPEC 9 a9b wire rope specifications

API RP 500 oil facilities of power plant site classification recommended practice

SY/T5225-1996 oil and gas drilling, development, storage and transportation safety production management regulations for fire and explosion prevention

SY/T5958 wellsite layout principles and technical requirements

SY/T5957 well site electrical installation technical requirements

SY5308 oil drilling machinery products with paint general technical conditions

IEC explosive gas, environment with electrical equipment general technical conditions

JB/T7845-1995 land rig is equipped with electronic components of electronic control equipment

The American institute of steel structure steel structure handbook version 8

And related API, country, industry standard, HSE requirement of relevant terms.

3, main technical parameters of drill

Nominal drilling range (114 mm, 127 mm pipe), 2500-4000 m

Maximum hook load 2250 kn

Maximum drill string weight 1150 kn

Winch rated power of 735 kw (1000 HP)

32 mm diameter wire rope Φ (1

").

Improve the system of string 5 x 6 suitable to wear

Wheel opening diameter 698.5 mm Φ (27

").

Wheel gear number 3 is 1

Drilling fluid manifold 4 "x 35 mpa, ChanLi tube

Derrick type and highly effective K type, 42 m

Drill floor height 5 m

Base clear height of 3.8 m

And car transmission belt form linkage unit and car

Gas supply system

Air tank capacity 2 x 2.5 m3

The highest working pressure 1 mpa

4, drill summary of overall scheme

Rig adopts two 12 v190 as main power, the number one, number two, three interlocking machine and car, respectively with a belt drive two 1300 mud pump, a 300 kw generator, an automatic pressure fan, interlocking machine is number one trunk chain climbing drive high installation winch, winch chain drive rotary shaft.

After opening derrick, before the high low box type base, derrick lifting power of winch. Winch high installation, the main brake USES belt brake, the auxiliary brake USES air-cooled eddy current brake.

The machine modular design, installation is convenient, fast, easy to transport.

Five major parts, drilling

JJ225/42-5.1 K type derrick

Maximum hook load 2250 kn

Effective height of 42 m

At the bottom of the span 7.5 m

Drill floor surface span 7.2 m

28 MiLiGen drill pipe, drill pipe size (127 mm column contains 7 8 "drill collar) 4000 m

Platform installation height of 24.5 m, 25.5 m, 26.5 m

The wind resistance

A. stop drilling condition (no hook load, platform with vertical root) 36 m/s

B. preservation condition (no hook load, platform with vertical root) 47.8 m/s

C. the derrick 8.3 m/s or less

The structural type and accessories

Derrick with low installation, integral lifting down K type derrick, derrick subject by five sections around each frame and back beams, diagonal member composition before opening the overall steel frame structure, main stress member choose Q345B material of h-beam, derrick on plane contact between two paragraphs pin coupling structure, USES the diesel engine power through the winch lifting.

Derrick stand by support after the gasket increase or decrease in left and right is well head, find direction before and after the top wire to adjust on the derrick. Derrick left with a ladder to runaround, with 1 set of the ladder booster, set on the right side of the ladder to the platform. On both sides of the ladder with fold-down retainer.

Platform operated by the body, with the tongue and the railings outside panels. With active means beam, add safety chain, put on the machine body refers to beam placed on drill collar card board, drill pipe stop lever is equipped with safety chain. Pipeline and pulling device (installed in the position of the 1 m high), used for drill collar, drill pipe.

Derrick all welding position of weld specification, no slag inclusion.

Derrick on pipeline (including riser pipe, gas pipe,) layout is neat and beautiful.

On board level to pin with double d pin. All kinds of guardrail, ladders and rig derrick connection with single taper pin.

Ancillary facilities of derrick design to install the following:

2 sets escape device 1

1 set of lifting the buffer device (including high and low support, balance of hoisting rope and pulley)

Deadline holder 1 set (installed under the mast section on the right side)

2 crabs balance device, crabs, pulley 2, liquid gas tong pulley 1, pneumatic winch roller 2, drill pipe blowout box pulley 1;

1 set of riser, riser work station 1.

Mast height support each 1 set, 2 sets of derrick ladder.

(mechanical adjustable casing centralizer 1 set)

Derrick design in accordance with API.

Base DZ225/5-5.2 K

Type in block type

Drill floor height 4.8 m

Base clear height of 3.92 m

Table beam maximum static load of 2250 kn

And the function of the wheel load and vertical load of 1150 kN

Vertical root box capacity (127 mm pipe 28 MiLiGen, including 7 column 8 "drill collar) 4000 m

Base is high after the low blocks before type structure, with a taper pin connection between its structure. Drill floor surface level. Drill floor plane barrier-free, all fasteners, gland, handle parts adopt embedded design. Under the rig with recycling of mud mud box and diversion trench.

Ramp doors set two protective pillar, column height is 1.5 m, and the chain belt. The ramp plane for planar grooves in the middle.

Drill floor railing with 50 * 50 * 4 square steel pipe manufacturing, pedal 120 mm high, except at the entrance of the ladder, the rest of the seal. Rail removable, do the permanent label, rail structure size conform to the requirements of the HSE, railing with safety pin lock after inserted into the socket.

Before and after the drill floor, parts on the right side of the ladder, and ramp of the side plate in the same direction, back to the room, on the right side of the ladder to the mud tank direction to the ground. Drill floor on the left side of the escape slide, slide the export oriented well site on the left.

Rig with 2 sets of 5 t pneumatic wrench, pneumatic wrench, pneumatic pipeline preset in the base. Hanging clamp tail rope columns. Hydraulic tongs is decorated in the left side of the drill floor. Base open throttle manifold pipe hole, not less than 350 mm. Base on the size of spray pipe exports, tail height of 560 mm, 500 mm wide.

Base design conforms to the APISpec4F and API markers.