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Vision Laser Cutting Machine for Printed Fabrics

√ Auto feeding           √ Flying scan           √ High speed           √ Intelligent recognition of printed fabric pattern

VisionLASER system is new developed software based on our laser control system. Vision laser cutting machine can automatically recognize and cut printed graphics on the printed fabrics, or process at the specified location according to the position of fabric stripes. It is widely used in garments with stripes & plaids, printed sportswear, banner, flag, large format printed carpet, etc.

● Cutting solutions of stretch fabric printed pattern and knitting vamp

Two modes of Vision Laser System

› Contour extraction and cutting

Advantage: software can directly scan and extract graphics contour, no need original drawing.

Suitable for cutting printed graphics with smooth contour.

› Mark point positioning and cutting

Advantage: No limitation on the graphics / Available to cut embedded graphics / Higher precision / Automatically match graphics deformation caused by printing or fabric stretch and wrinkles / Available for printing graphics designs by any design software.

● Comparison to the CCD camera auto-recognition system

VisionLASER Advantage

› High scanning speed, large scanning area.

› Automatically extract graphics contour, no required original drawing.

› Available to cut large format and extra-long graphics.

● Printed Fabric Laser Cutting Application for Sportswear / Cycling Apparel / Swimwear / Knitting Vamp

1. Large format flying recognition. It takes only 5 seconds to recognize the entire working area.  While feeding fabric by the moving conveyor, the real-time camera can help you identify the printed graphics rapidly and submit the results to the laser cutting machine. After cutting the entire working area, this process will be repeated without manual intervention.

2. Good at cutting complex graphics. For example cutting notches. For the fine and detailed graphics, the software can extract the original graphics according to the position of mark points and make cutting. The cutting accuracy reach to ±1mm

3. Good at cutting stretch fabric. Cutting edge is clean, soft and smooth with high precision.

4. Daily output of one machine is 500~800 sets of clothing.

Applicable Industries

Printing industry – printed apparel, banners, flags, toys, carpets. etc.

Garment industry – top grade clothing, shirts, suits, skirts with stripes, plaids or repeated patterns

Shoes industry – weaving sports shoes, knitting vamp

Furniture industry – sofa, pillowcase, tablecloth with aligned stripes & plaids

Top grade bags and suitcases – bags, suitcases, wallets with aligned stripes & plaids

Vision Laser CUT Applications

1. On the fly – large format recognition continuous cutting

This function is for patterned fabric precisely positioning and cutting. For example, through digital printing, various graphics printed on fabric. In the subsequent of positioning and cutting, material information extracted by the high-speed industrial camera (CCD), software smart identification closed outer contour graphics, then automatically generates the cutting path and finish cutting. Without the need for human intervention, it can achieve continuous recognition cutting of the entire roll printed fabrics.

I.e. by large format visual recognition system, the software automatically recognize the contour pattern of the garment, and then automatic contour cutting graphics, thus ensuring accurate cutting of the fabric.

Advantage of contour detection

• No required the original graphics files
• Directly detect roll printed fabrics
• Automatic without manual intervention
• Identification within 5 seconds on the whole cutting area

2. Printed Marks Cutting

This cutting technology is applicable to a variety of patterns and labels precision cutting. Especially suitable for automatic continuous printing clothing contour cutting. Marker point positioning cutting no pattern size or shape restrictions. Its positioning is only associated with two Marker points. After two Marker points to identify the location, entire format graphics can be precisely cut. (Note: arrangement rules must be the same for each format of the graphic. Automatic feeding continuous cutting, to be equipped with feeding system.)

Advantage of printed marks detection

• High precision
• Unlimited for the distance between printed pattern
• Unlimited for printing design and background color
• Compensation of processing material deformation

3. Stripes and Plaids Cutting

CCD camera, which is installed in the rear of the cutting bed, can recognize materials information such as stripes or plaids according to color contrast. The nesting system can perform automatic nesting according to the identified graphical information and cut pieces requirement. And can automatically adjust the pieces angle to avoid stripes or plaids distortion on the feeding process. After nesting, the projector would emit red light to mark the cutting lines on materials for calibration.

4. Square Cutting

If you only need to cut square and rectangle, if you don’t have high requirement about cutting precision, you can choose below system.

Work flow: small camera detect the printing marks and then laser cut the square/rectangle.