| Model: | DT5 |
|---|---|
| Brand: | DT5 |
| Origin: | Made In China |
| Category: | Metallurgy , Mining & Energy / Metallurgy & Mining / Non-metallic Mineral Products |
| Label: | forged steel balls , cast steel balls |
| Price: |
-
|
| Min. Order: | 10 ton |
| Last Online:27 Mar, 2017 |
100mm grinding forged mill media steel ball Steel Grinding Balls
Product overview of steel grinding balls:
The crashed rate of forged steel grinding media balls is low,with the features of reasonable alloy elements ratio , Stable performance, low gas contained and low voidage rate,strict control of quenching process ,this kind steel balls
widely used in high capacity large grinding equipment.
Its proportion is slightly larger than casting ball.High impact, crushing and hearing force,can improve the
production obviously .
Specification:
| Brand | Material | C | Mn | Si | Cr | P/S | Ni |
| DT-1 | 50Mn | 0.48-0.56 | 0.65-1.0 | 0.17-0.37 | 0.15max | 0.035max | 0.05max |
| DT-2 | 60Mn | 0.57-0.65 | 0.70-1.1 | 0.17-0.37 | 0.25max | 0.035max | 0.05max |
| DT-3 | 65Mn | 0.62-0.75 | 0.90-1.2 | 0.17-0.37 | 0.25max | 0.035max | 0.10max |
| DT-4 | 75MnCr(B2) |
0.72-0.85 |
0.70-0.90 | 0.17-0.35 | 0.40-0.60 | 0.035max | 0.15max |
| DT-5 | B3 | 0.50-0.65 | 0.4-1.0 | 1.40-1.80 | 0.77-1.10 | 0.035max | 0.15max |
| DT-6 | 45# | 0.42-0.48 | 0.50-0.80 | 0.17-0.37 | 0.15max | 0.035max | 0.05max |
|
Nominal diameter (mm) |
Diameteical tolerance (mm) |
Weight of Single of forging ball in average |
Number of piece of One ton forging ball in average |
Surface hardness |
Impact toughness |
|
DIA 20 DIA 25 DIA 30 DIA 40 DIA 50 |
+2 -1 |
32 64 110 263 513 |
31250 15625 9090 3802 1949 |
55-65 |
≥12 |
|
DIA 60 DIA 70 DIA 80 DIA 90 DIA 100 |
+3 -2 |
888 1410 2104 2996 4110
|
1126 709 475 333 243 |
||
|
DIA 110 DIA 120 DIA 130 |
+4 -2 |
5457 7102 9030 |
182 140 110 |
||
|
DIA 140 DIA 150 |
+4 -3 |
11278 13871 |
88 72 |
The production process of the forged grinding balls:
1). Raw material:
All the material is qualified with certificate and made in the Chinese largest steel production enterprise.
2). Different steel specifications ccording to the clients's requirements.
Main Steel Material :C45 Steel;60Mn Steel;B2 Steel
3). Steel Cutting:
the steel bars should be cut into small pieces according to the size of steel balls required by the order.
4). Heating:
we use the electric furnace instead of the traditional coal stove, the biggest advantage is that all the steel bars can accept the most approriate temperature during the heating progress. It affect the hardness and toughness directly.
5). Hammer forging:
The raw material is forged to a certain deformation by the air hammer, when the compression ratio increased, the micro-structure become more compact so that the hardness and the toughness can be improved.
6). Heat treatment:
Both the water quenching heat treatment production line and our own temperature control technics are important.
We have mature production technicians responsible for the heat treatment process as we know this process affect the grinding balls performance directly.
7). Quality Control.
Raw material test before production
Hardness test Drop Test Impact Test Core pulling Test after production
SGS test before delivery
Certificate: ISO 9001:2008
Packing:
1.Bags:1000KG polypropylene bags which are highly resistant to UV rays and secure bag straps to reduce time and effort in loading and unloading.
2.Drums:Recyeled drums can also be supplied. The drums have a removable lid and compression ring for secure storage.Drums are more efficient for some modes of transportation and can also be delivered on wooden pallets.
Applied fields:
a) Mines; b) Cement plants; c) Power stations; d) Chemical industry
Why Choosse Us :
1)over 20years experince on metail material
2) Full range of wire mesh for your choosing.
3) Strict inspection before delivery to guarantee high quality.
4)Large stock ,delivery in time .
5)Skilled workers ,experienced engineers to care welding wire tiny details .
6) Various payment term for your choosing :T/T , L/C , Paypal , Weston Union........
7) 365days-24hours after sales services
8)Free sample for your testing quality
9) ISO quality control system passed,third party inspection welcome .
10)100% re-back your payment if any quality problem .
