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Our company initially public released Model ZC-1800H high-speed water cooling corrugator for PE/PP double wall corrugated pipe. It is the brand new upgraded product and an initiative domestically, and is the leading among the similar equipments in China.

Do you want a plastic extrusion machine whose production speed is 2-3 times than your other competitors? Let’s see our Double Wall Corrugated Pipe Production Line below:(more details please kindly contact us on online or by email)

 

Do you know how much only the electricity bill of one double wa dwc water drainage pipe production equipment ll corrugated pipe production line is in one year?

 

The real value of high-speed production line does not only means high output (which is easy to see, as it is obvious), what’s more important, it can help you lower your production cost so as to enable your products more competitive in the market competition. 

 

High-performance dwc dewatering pipe production equipment made by Zhongyun Science and Research Co. Ltd. can achieve outstanding performance through adopting numerous innovative technology:

 

 

1. Far ahead in the industry! Innovative high-speed cooling solution of mould blocks brings higher output!

2. Unique in the industry! No platform which carry the mould blocks running and fixed central height of the bearer plate which carry mould blocks make the operation of production easier.

3. Unique in the industry! The left frame and the right frame which the mould blocks are mounted on can open and close freely. It makes the operation and maintenance easier.

4. Industry leading! Compatibility of mould blocks between different models of extrusion lines.

5. Industry leading! Innovative clasp style rapid assembly technology of mould blocks substantially shorten the time of changing the size of mould blocks.

 

   1. Product details:

 

THE EXTRUDER

 

 Efficient shield-style screw with a special blending-melt section greatly improves the plasticizing quality and output. and has a wide adaptability of raw material, especially suitable for the efficient extruding of PE/PP/PET/ABS. 

The advanced unsymmetrical notched design; an automatic water cooling system for temperature control is equipped on the feeding section, which duplicates the conveying efficiency. 

The extruder is equipped with sliding guide and a device for adjusting the central height. 

The vertical structure attached with a forced cycling oil cooling system cooled by cycling water. High torque and speed, and low noise; gear with rigid teeth by grinding treatment; heavy duty thrust bearing.

Driving and temperature control is achieved by PCC control system imported from B&R in Austria, which has been recognized and adopted by many international first-class extruding equipment manufacturers; and a 15″colour touch screen is equipped for easy operation and explicit display. 

 

Optional innovative MULTIEXTM multi-extruding and feeding system, by means of flexible combination of the extruding system, furtherly optimize the production solution for customized user, so as to realize a perfect matching between pipe sizes and extruder-combination. This solution brings a more flexible production style for you!

 

THE CORRUGATOR

 

3. Model ZC-1800H high-speed water cooling corrugator                    1 set

As the core part of the double wall corrugated pipe extrusion line, ZhongyunTechs ZC-1500H corrugator adopts a high efficient water cooling solution for the cooling of mould blocks, which is different from the ordinary gravitational flowing/showering cooling method, can achieve extraordinary cooling efficiency.
 
Innovative solution of mould blocks combination technique like building blocks, can easily realize the perfect compatibility of mould blocks between Model 1000/1200 extrusion line and Model 1500 extrusion line. This solution can help you effectively reduce the invest in mould blocks and realize resource sharing! And greatly increase the flexibility of production.
 
 Innovative mould blocks movement adjusting system can easily realize continuous in-line belling production of corrugated pipes in various lengths so as to greatly facilitates the production of pipes catering to different market demand.
 
Innovative multi-extruding and feeding system, by means of flexible combination of the extruding system, can greatly reduce energy consumption of the extrusion line and realize a perfect matching between pipe sizes and extruder-combination . This solution bring a production style of lower cost for you!

 

 

THE COOLING TANK

 

The spray cooling flume side-opened on both sides makes the operation and maintenance easier. 

 Stainless steel tank. 

An automatic control for water temperature and its level.

The guiding rollers are equipped in the flume, reducing the moving resistance of the pipe.

A powerful blowing dryer is equipped to get rid of the cooling water on the surface of pipes completely.

Equipped with a synchronously automatic pipe pulling device

 

THE CUTTING MACHINE

 

Planetary cutting style and hydraulic feed device with high precision can ensure flat and smooth cross-section of the pipes. 
 

 The moving structure of cutter holder adopts a big gear transmission for high precision and long lifespan with easy and reliable operation. The vibration caused by the chain transmission can be effectively resolved. 
 

Equipped with an auxiliary inspection mechanism ensures the cutter accurately placing at the cut position.

Well-equipped with protection device ensures a safe operation. 

It is controled by PLC control system with normal communication interface for the convenience of connecting with compatible equipment.

 

THE UNLOADING DEVICE

Cut pipes can be smoothly conveyed to the stacking place by the initiative conveying device. The unloading device is well-equipped with perfect protection device to ensure a safe production. 

The central height of the unloading device can be easily and quickly adjusted by the electrical adjusting device when it needs to be adjusted because of changing pipe sizes.

 

2.Product advantage:

Do you really know corrugated pipe production equipment?

Do you know there is difference in water cooling system for corrugators, 

which are Ordinary water cooling system and high-speed water cooling system individually?

 

 

In the field of PE/PP double wall corrugated pipe machinery,Zhongyun Group is the only enterprise in China that has manufactured all the three kinds of corrugators; As the leading manufacturer of plastic pipe machinery, Zhongyun Group has been guiding the direction of development forPE/PP double wall corrugated pipe machinery, represents the highest level of technology.

  

 

 

 

1 Comparison of cooling methods

Output is the most crucial point to reflect the value of corrugator machines.The output of corrugated pipe machines is decided by the cooling efficiency of mould blocks.

 

 

 

 

 

2 Comparison of output

 

 

 

3 Comparison of reliability

 

 

 

 

 

 

4 Comparison of production flexibility

 

 

 

3.Company Certifications:

Zhongyun Science and Research Co.,Ltd is honored with the title of “High-tech enterprises” , we devoted ourselves in developing new products and updating the existing technology, Zhongyuntech has obtained more than 50 patents so far and the plastic machines produced by our company have passed the CE certification and ISO9001 certification. 

 

 

 

4. After-sales Service:

 

After-sales Service Provided: Engineers available to service machinery overseas;
Product warranty: ONE Year

 

Weifang Zhongyun Science and Research Co., Ltd. is a wholly-owned subsidiary of Zhongyun Group, it can provide customers with comprehensive technology and solutions for the production of plastic pipes. Its current main scope of business is developing and manufacturing series of PE/PP/PVC double wall corrugated pipe production line which can be used to produce PE/PP/PVC double wall corrugated pipes with diameter from 50mm to 2,400mm, series of PE/PP/PVC solid wall pipe production line which can be used to produce PE/PP/PVC solid wall pipes with diameter from 16mm to 1,600mm, as well as other plastic pipe production line. Zhongyun Group is a large enterprise group with more than forty years’ history, and currently involved in the development and manufacture of both plastic pipe processing equipments and large sized wind generators, precision casting, investments, etc. Thereamong, in the field of plastic pipe processing equipments, Zhongyun Group, by virtue of advanced technical solutions and superior quality of products, has won an extremely high reputation and extensive supports in plastic machinery industry of China. Zhongyun Group is the one and only holder of “Chinese well-known trademark” at present in plastic machinery industry of China.

Depending on the rich experience and powerful strength of Zhongyun Group in the sphere of plastic pipe processing equipment, Zhongyun Science and Research Co., Ltd. has been taking the lead in making breakthroughs continuously on both production technology and equipment for the double wall corrugated plastic pipes through constantly investing in the research and development of new products and technical innovations. Today, Zhongyun Group has been the principal supplier of double wall corrugated pipe equipment both in China and all over the world.

 
Innovative mould blocks cooling solution of Model 1000H corrugator from ZhongyunTech brings a fast and high efficient cooling of mould blocks, substantially increasing the production efficiency of PE double wall corrugated pipes.  

 

Innovative design of both the corrugator frame and mould blocks moving structure. When changing the size of mould blocks, you do not need to make any adjustment to the platform or frame of the corrugator any more, so that the work of changing pipe sizes become easier and faster!

 

The all-new design of corrugator structure makes the left frame and the right frame which the mould blocks are mounted on be able to open and close freely. 

 

The mould blocks on different models of extrusion lines can be interchanged completely through adopting a highly standardized system solution!

Innovative clasp style rapid assembly technology of mould blocks can realize easy and fast assembly of mould blocks on their bearer plates. This can greatly decrease the workload of changing mould block sizes and substantially increase the work efficiency!
 
Based on the further optimized design for the structure and running mechanism of mould blocks, it makes the mould blocks running forward and backward bidirectionally on the corrugator! It effectively overcome the structural defects that ordinary corrugator only allow the mould blocks run in one direction.