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Filling and packaging production line of syrup, oral liquids, tincture, external use liquids and other liquids in plastic bottles

1，Overview

The production line is a filling production line for syrup, oral liquids,tincture,washing liquids, external use liquids and other liquids in such industries as medicine, food, health products, etc, fully conforming to the new version GMP requirements. The whole line can automatically complete such procedures as bottle unscrambling, bottle air washing, filling, cap turning,aluminum foll sealing, labeting,cartoning, case packing and palletizing. Taking small floor space, the production line has such features as high production efficiency, stable running and good economical efftciencyand pract cability.

2,Main technical parameters of production line

- Filling range: 10-30ml, 30-60ml, 50-120ml, 100-250ml, 250- 500ml, 0.5-1L, 1L-2L, customized for above 5L

-Applicable bottle type: round, flat and irregular-shaped bottles

-Number of filling heads: 4 heads, 6 heads, 8 heads, 12 heads, 16 heads, 18 heads, 20 heads, 24 heads, 36 heads and 48 heads, available for selection according to the needs

-Filling principle: plunger type (316L stainless steel, ceramic), peristaltic pump type, negative pressure type, self-flow type, weighing type and flow meter type, available for selection according to the filling media and needs

-Filling accuracy: ≤±0.5%

-Number of cap turning heads: 1 head, 2 heads, 4 heads, 6 heads, 8 heads, 12 heads, 16 heads, 20 heads and 24 heads, available for selection according to production capacity and needs

-Capping pass rate: ≥99.9%

-Bottle moving mode: linear intermittent type, linear tracking type, rotary continuous type, round disc intermittent type, etc., available for selection according to production capacity and bottle types

-Whole line production capacity: 40-50 bottles/minute, 60-80 bottles/minute, 100-120 bottles/minute, 160-200 bottles/minute, 200-250 bottles/minute, 300-350 bottles/minute and 400-500 bottles/minute, available for selection according to the needs

-Power supply: 220/380V 50Hz total power: 5-20Kw

-Compressed air: 0.4-0.6Mpa 25-35m/h

3,Man characteristics of production line

- The whole line adopts imported PLC control with variable frequency speed control, full automation and man-machine interface operation.

- The whole line adopts automatic protection for adjacent machines. Remote equipment management and service can be realized through man-machine interaction, so as to achieve intelligent-based and information-based production.

- The whole line is designed according to GMP requirements, with convenient cleaning, sterilization and maintenance and high operational security. It can be equipped with CIP/SIP system.

- No matter what filling principle is adopted, the filling volume is adjusted on the man-machine interface conveniently and quickly, featured by high filling accuracy, no bubbles and good safety and reliability.

- The cap turning is safe and reliable with adjustable torque. Servo driving is adopted in special applications and the torque is adjustable.

- Filling and cap turning can be integrated into one machine, or can be made separately.

The whole line is suitable for various specifications of bottles and adjustments can be completed conveniently within a short time.

- The back-end-of-line packaging line is stable and reliable, with few operators and full automation.

We can tailor the model for you according to your production capacity and process requirements, and the production capacity can reach 400-500 minutes. Welcome to inquire and provide you with design solutions.