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MFGsourcing delivers high-integrity custom aluminum die cast parts engineered for demanding industrial equipment assemblies. We partner with you from EVT (Engineering Validation) through DVT (Design Validation) to PVT (Production Validation), ensuring seamless scalability and performance compliance at every phase.

Manufacturing Process:

1. Tooling Design: Collaborative DFM analysis for optimized mold geometry.

2. High-Pressure Die Casting: Automated systems inject molten aluminum (A380, ADC12, or custom alloys) at 1,500+ PSI.

3. Trimming & De-gating: Robotic removal of excess material.

4. Secondary CNC Machining: ±0.025mm tolerance for critical features.

5. Post-Processing:

   • Surface Finishing: Shot blasting, polishing, bead blasting.

   • Protective Coatings: Anodizing (Type II/III), powder coating, E-coating.

   • Thermal Treatments: T5/T6 tempering for enhanced strength.

6. Quality Validation:

   • CT/X-ray scanning for porosity detection.

   • CMM inspection & 3D scanning (GD&T reports).

   • Pressure testing, salt spray (ASTM B117), and hardness validation.

Cost Efficiency:

• Tooling amortization options for long-run production.

• Material optimization reducing waste by 15–20%.

• Volume-based pricing with raw material index clauses.

Quality Assurance:

• ISO 9001/IATF 16949-certified processes.

• PPAP documentation (Level 3 standard).

• SPC monitoring with Cpk ≥1.33.

• Full traceability from melt to shipment.

Ideal for: Machinery housings, motor components, hydraulic systems, and automation rigs requiring EMI/RF shielding, corrosion resistance, or thermal stability.

Partner with MFGsourcing for certified, high-volume production — combining rapid prototyping (5–7 days) with zero-defect manufacturing. Request project analysis: cost breakdowns, lead times, and material certifications tailored to your industrial specifications.