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MFGsourcing specializes in high-quality custom extruded aluminum enclosures, supporting every stage from EVT (Engineering Validation Test) and DVT (Design Validation Test) to PVT (Production Validation Test). Our end-to-end solutions ensure seamless prototyping to mass production, delivering robust enclosures tailored to your specifications while reducing costs by 30% through optimized manufacturing efficiency and material utilization.

️ Detailed Manufacturing Process & Post-Processing

1. Aluminum Extrusion:

   • Material Selection: High-grade aluminum billets (e.g., Al 6063 1) are heated to 400-500°C and pushed through custom-designed dies to form precise profiles.

   • Extrusion Techniques: Utilizing direct or indirect hot extrusion for complex shapes (hollow, multi-void, or asymmetric designs) with tolerances as tight as ±0.05mm for holes .

2. Post-Processing:

   • Heat Treatment: Aging (T5/T6 temper) to enhance strength and hardness.

   • Surface Finishing: Options include anodizing (IP65 rating 1), powder coating, polishing, or sandblasting for corrosion resistance and aesthetics.

   • CNC Machining: Precision drilling, cutting, and milling for dimensional accuracy (e.g., length tolerance ±0.3mm ).

✅ Quality Control & Certifications

Our facilities are ISO 9001, TS 16949 (automotive), and ISO 13485 (medical devices) certified 5. Rigorous checks include:

• In-process inspections for wall thickness consistency (e.g., ±5mm deviation control).

• Material composition analysis and stress testing.

• IP rating validation (e.g., IP40-IP65 19) for environmental protection.

⚡ Delivery & Cost Efficiency

• Batch Optimization: Volume-based pricing (e.g., $1.50/unit for 1000+ pieces 1) and 30% cost savings via reduced material waste and energy-efficient processes.

• Global Logistics: Fast sampling (1-3 days) and bulk production lead times aligned with project timelines .

 Applications Across 10 Industries

Our enclosures serve diverse sectors:

1. Electronics: IoT sensor housings.

2. Automotive: Control units and battery casings (TS 16949 compliant).

3. Medical: Device enclosures (ISO 13485 certified).

4. Renewable Energy: Solar PV mounting systems.

5. Industrial Automation: Machinery guards and control boxes .

6. Telecommunications: 5G infrastructure housings.

7. Aerospace: Avionics cooling systems.

8. Consumer Goods: Audio equipment and heat sinks.

9. Railways: Signal and communication devices.

10. Defense: R edized equipment cases.

Partner with MFGsourcing for enclosures that combine precision, durability, and cost-effectiveness. Contact us to leverage our expertise in extrusion technology and supply chain efficiency! Get a quote now!