Online PCBA cleaning machine
Product Description
One. System Description:
1. Cleaning purposes: PCBA surface cleaning after soldering flux, flux, solder particles, dust and other impurities (paste is washed type).
2. Cleaning media: "water-based cleaning agent."
3. Transmission: Teflon mesh belt conveyor plane (speed: 0.4m ~ 2.0m/min frequency control, speed of light soldering, for example: 0.7m/min)
4. Control:
1). Action: Set the control panel provides direct touch-screen operation.
2). Argument operation: intelligent automatic temperature control system settings, time control.
5. Into the board direction: left-feeding device into the right-out.
6. Import / drainage, electricity, gas, provided by the demand side, within 1.0m in equipment, drainage layout in the left rear.
II. Clean technology program:
Customer connections are incoming device (connected to Taiwan after the furnace) ultrasonic cleaning (cleaning agent) ,medium pressure spray cleaning (cleaning agent) ,medium pressure spray rinse (DI water) → air knife
(Dry) → → drying device connections are cutting PCBA
III. The system consists of:
The washing machine is mainly composed of feeding section, ultrasonic cleaning section, the pressure spray cleaning section, the pressure spray rinse section, wind knife section, isolated section, cutting section, reservoir, circulating through
Filtration system, automatic constant temperature heating system, flat iron fluoride belt conveyor systems, rack, cabinet and other components.
The system used in the manufacture of many mechanical, electrical, gas and water flow and other advanced technologies to ensure the products meet the requirements for cleaning, but also ensure the stability of the equipment.
Settings control panel, the operation easier.
Much needed equipment, supplies, it is appropriate to maintain.
IV. The system works:
1. Ultrasonic principle:
High-frequency current generated by the ultrasonic generator, ultrasonic transducer through the piezoelectric effect to convert the mechanical wave with the frequency to form intensive ultrasonic transducer along the longitudinal axis
To pass cleaning fluid, cleaning fluid produced in the tens of thousands of tiny air bubbles, these bubbles nuclear vertical transmission of negative pressure in the ultrasonic zone formation and growth, and positive pressure area in the rapidly
Rupture. The tiny bubble formation, growth and rapid breakdown of the process is called "cavitation effect." In the cavitation occurs, the tiny air bubbles from the production, growth and rapid fracture
Moment of the formation of more than 1,000 transient atmospheric pressure, the instantaneous pressure as a continuous series of small bombs continue to bombard the surface clean, so that the surface, cracks
And blind holes in the dirt attachments quickly falling off, cavitation erosion effect of this role is the basic principle of ultrasonic cleaning. With suitable cleaning agent, to achieve the efficiency of fast wash
Fruit.
2. How it works:
The washing machine is a fully automated, process controlled by the PLC, 6 stainless steel produced by the feeding section, ultrasonic cleaning chamber, medium pressure spray cleaning chamber, medium pressure spray rinse
Chamber, water chamber, water chamber air knife, cutting surface section and Teflon mesh belt conveyor system consisting of a continuous work such as cleaning equipment. Customer feed device to the workpiece
Taken to bring the feed section of network, network with the workpiece surface transportation system in turn sent to the station, the workpiece cleaning, rinsing, dehydration. Entire device cleaning, rinsing, dehydration is
Closed structure, with a detachable observation window, Choucha-type activities, the access door and a good pump drainage system.
Five. Main technical parameters:
5.1, the material section: L = 450mm, W = 350mm, H = 100mm (W as the net width, H for the feed opening height)
5.2, ultrasonic cleaning section: (washing medium: Lotion + DI water)
* Length L = 800mm
* Use two sets of KT-1024P Input ultrasonic vibration plate, placed bottom.
* Ultrasonic power: 2400W (adjustable in size according to the current display); frequency: 28KHz;
* Cell size: 800 × 500 × 600 (L × W × Hmm)
* Heating power: 6KW (built-in heating rods SST)
* Set temperature: 65 ℃ ± 5 ℃ (temperature adjustable)
* Set into the drain valve, overflow, reservoir bottom set angle, then emissions.
5.3 isolator: L = 200mm
* Both ends of the curtain, each with a set of isolation block to prevent liquid channeling each other, the liquid back to the bottom section of rough cleaning spray.
5.4, medium pressure spray cleaning section: (washing medium: Lotion + DI water)
* Length L = 1600mm
* Number of nozzles: 72, water pressure ≥ 0.5Mpa
* The upper chamber, including the nozzles, each with three groups, each nozzle set four nozzles, each nozzle spacing root 120mm, set on each root diameter of the nozzle 2.0mm stainless steel nozzle 3,
Water like a fan shape.
* The lower chamber, including the nozzles, each with three groups, each nozzle set four nozzles, each nozzle spacing root 120mm, set on each root diameter of the nozzle 2.0mm stainless steel nozzle 3,
Water like a fan shape.
* Spray pump: stainless steel pump.
* Spray bottom of the ramp section of the funnel structure, so that the liquid reservoir direct vent, double glass front can be set up window, located at the top activities, seal the lid.
* Reservoir size: According to the 60L/MIN flow design.
* Set temperature: 65 ℃ ± 5 ℃ (temperature adjustable)
* Reservoir equipped with 200 mesh, 10 mesh stainless steel strainer tray coarse filter layer.
* Filter pump power: 1.5P stainless steel pumps.
* Stainless steel filter, filter precision: 20μm, based hydraulic table, s esting equipment operator to replace the filter.
* Positive for activated carbon and resin filter Flux (option: According to the cleaning fluid selection)
* Set into the drain valve, overflow, reservoir bottom set angle, then emissions.
5.5, medium pressure spray rinse section: (washing medium: DI water)
* Length L = 1600mm
* Number of nozzles: 72, water pressure ≥ 0.4Mpa
* The upper chamber, including the nozzles, each with three groups, each nozzle set four nozzles, each nozzle spacing root 120mm, each nozzle on the root diameter of 1.5mm stainless steel nozzle set 3
Only, the water like a fan shape.
* The lower chamber, including the nozzles, each with three groups, each nozzle set four nozzles, each nozzle spacing root 120mm, each nozzle on the root diameter of 1.5mm stainless steel nozzle set 3
Only, the water like a fan shape.
* Spray pump power: 1P stainless steel pumps.
* Spray bottom of the ramp section of the funnel structure, so that the liquid reservoir direct vent, double glass front can be set up window, located at the top activities, seal the lid.
* Reservoir size: According to the flow design.
* Reservoir equipped with 200 mesh, 10 mesh stainless steel strainer tray coarse filter layer.
* Set into the drain valve, overflow, reservoir bottom set angle, then emissions.
5.6, air knife section of water: L = 300mm
* Both ends of the curtain, each with a set of isolation block to prevent liquid channeling each other; chamber, the lower part of each with an air knife; liquid spray rinse section back to the bottom of the tank, located at the top-emission
Nozzle.
* Set up a high-pressure oil-free blower.
5.7 isolator: L = 200mm
* Wind screens located at each end of a group;
5.8, the next expected segment: L = 450mm (SPIDERS drying device)
5.9, drying device: This section of the tunnel as a separate baking hot line to protect the washing machine and drying effect of the material from the heat affected length of about 3 meters, divided into 4 temperature control temperature, mass
Delivery speed 0 ~ 1000MM / adjustable.
5.10, other configurations and requirements:
* The section of the inner plates are used t = 2.0mm SUS304 plate, outer plate with t = 1.5mmQ235A board, where a heating system are located 10mm thermal insulation layer.
* Reservoir with t = 2.0mm SUS304 plate, located 10mm thermal insulation layer, the bottom set certain angle to facilitate cleaning and emissions.
* Part of the set reservoir level control, liquid level below the set value and the pump automatically turns off the heating and alarm.
5.11, electrical control system:
* Set the control panel, touch screen operation easier.
* The entire system controlled by PLC programming circuit.
* Control of disk set the control panel switch, switch the heating system alone, its status can be displayed on the panel.
* The cleaning tank to the drainage and heating functions are automatic control and operation, and can in exceptional cases of emergency power off.
* Has a separate circuit control system; the total power air switch with leakage protection. Functional block circuits, high power, weak block in order to facilitate maintenance.
* Have a good grounding equipment.
5.12, systems, equipment foundations and skeleton parts:
* Machine foundation, frames are made of SUS side through production, door using SUS plate, tank and so most of the structure are high-quality imported stainless steel, plastic small part by the
Other waterproof material.
* Selection of body covered with panels SUS board material, and can easily install and remove, so that maintenance.
* Ensure that all parts of the device material composition and chemical cleaning can materials and other materials compatible with the maintenance, not side effects.
* All the sewage pipeline outlet position slagging stainless steel safety nets were installed to prevent the operation of small equipment, spare parts into the pipe and tube obstruction.
5.13, whole paragraphs of general requirements:
* Part of me pieces of equipment, filter housings, pump, valves, screws and necessary tooling are all stainless steel structure.
* Installation of flexible pipe welded, flanges and other connections to the machine operation, maintenance and transportation.
* Prizes will be awarded for each tank drain port for maintenance and cleaning, liquid discharge port is equipped with a removable stainless steel mesh to prevent parts falling into the pipe or glass pipe blockage.
* Pipe is absolutely not allowed water leakage; all the fixed filters to prevent joint damage pumps, installed in the cleaning operation by the staff to facilitate the replacement filter.
* Anti-foam detergent reservoir installed sealed package to be fastened.
VI. Machine Power Parameters:
1. Ultrasonic Power: 2400W
2. Ultrasonic Frequency: 28KHz
3. Power: AC380V 10HP
VII. System features:
1. Settings control panel, touch screen operation is more simple, much too high production efficiency, reduce labor intensity. Efficiency several times.
2. Device to achieve most of the action are electric, so more work will be to provide stability.
3. Equipment and air and other agent involved in the use of the discharge in full compliance with international environmental requirements.
4. Set the loop filter system to ensure clean, lotion, and use of resources.
5. Settings and automatic temperature heating systems, temperature range of room temperature ~ 100 ℃ adjustable.
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