北京中材建科

QTY6-15液壓全自動砌塊成型機生產線

設備優點：

★採用進口PLC程序控制

★人機界面

★觸摸式操作

★液壓系統驅動

★變頻振動

★無觸點接近開關監控

★遠程調控

★一機多用

  更換模具可生產多孔磚、空心砌塊、標磚、路面磚、路緣石、植草磚、護坡磚，帶二次布料裝置可生產彩色路面磚；集機、光、電、液、高頻振動于一體的高科技產品。

   環保：生產過程中無廢水、廢渣、廢氣產生，符合環保要求。

 

 

QTY6—15液壓切塊成型機簡易生產線技術參數：

成型週期 S 15-20 產品高度 mm 50—250 料斗容量 L 600 模箱尺寸 mm 830×600 系統壓力 Mpa 18 主機功率 Kw 32.8 整機重量 Kg 7500 外型尺寸 mm 7260×4000×3050 拖板尺寸 mm 880×700×40

 

QTY6—15液壓切塊成型機簡易生產線投資明細表：

生產線組成 數 量（台） QTY6—15液壓切塊成型機 1 皮帶輸送機（含支架） 1 電腦控制台 1 送板機 1 布料機 1 出磚平台 1 JS500專用攪拌機（含料斗） 1 隨機模具 1 隨機配件和工具 1                  常用生產磚型 磚型尺寸 成型塊數 空心砌塊            390×190×190     6 多孔磚   240×115×90     16 標磚   240×115×53      32 路面磚   200×100×60      18

 

設備優勢

送板機Pallet feeder

 

1.    送板機採用蝸輪減速機，便於安裝，易於維護；運行平穩；不易磨損，使用壽命長。

  Pallet feeder uses worm-gear reducer, which is easy to install and maintain and can run smoothly. It’s difficult to wear so that it has a long service life.

 

2.板倉左右兩側都裝配滾筒，安放托板，省時省力，提高效率

  Pallet storage device is equipped with rollers on both sizes, when placing the pallets, which can save both time and labor, and increase working efficiency.

 

 

3，             以慢-快-慢的節奏非勻速送板，平穩送板。

  With the slow-fast-slow pace to feed the pallets, the pallets can be delivered smoothly.

 

4.送板機電機與減速機皮帶連接傳動，在超載情況下皮帶會打滑。具有自我保護功能，防電機損坏。多為機械件，故障少。

 The electric motor of pallet feeder and the speed reduction gear are connected by belt, if pallets are stuck or overloaded, the belt will slip automatically. This self-protective function can avoid any damage to the motor. It uses mechanical elements, which ensures rare malfunction.

 

5.送板機外側加裝擋爪，防止送板過程中，其他托板後退。

There are pawls on the outside of the pallet feeder to prevent the pallet from backtracking in the process of feeding pallets.

 

 

6.送板機上加裝可以調節高度的支腳，便於調節送板機高度。

 Pallet feeder is equipped with stabilizers to adjust the height.

 

二、出磚機Brick conveyor

 

1,出磚機採用鏈條出磚，16A鏈條承重6噸，堅固耐用，不易打滑，勻速平穩出磚。

  Brick conveyor convey the bricks with a chain, 16A chain can bear load up to 6 tons. It’s durable and can convey the bricks smoothly without slipping occurrence.

 

2,出磚機上裝有毛刷，以清理磚上的殘料。安裝簡單，成本低，維修保養成本低。

  Brick conveyor machine is equipped with brush, which cleans the defective materials. It’s easy to install and has low maintain cost.

3,出磚機上加裝可以調節高度的支腳，便於調節出磚機高度。

  There are feet on the machine to adjust the height of the brick conveyor.

4,出磚機採用擺線式針輪減速機

Brick conveyor uses cycloid pin-wheel speed reducer.

 

 

 

三、主機Main machine

 

1.機架採用厚壁鋼材，通過矩型焊接技術焊接，確保設備堅固耐用，保証質量。

 The frame made by thick steel is welded by rectangular welding method, thus making the machine sturdy and durable, with high quality.

 

2.雙杆定位導柱連接主機架與副機架，定位標準，副機架高度易於調節。

 Dual poles positioning guide connect the main machine and the sub-frame, which can position accurately. Otherwise, it’s easy to adjust the height of the sub-frame

 

3.特製料車軌道壓軌，料少料車跳動，減少漏料。

Special designed skip car press track, reduce the beat of the skip car and reduce the leakage of the materials.

 

4.採用五軸異步破拱機構，加快下料速度，使布料更均勻。

Using the broken arch method of 5 axis move in different pace to increase the speed of putting material and make the material move evenly.

 

5.撥料軸兩端加裝耐磨密封圈，防止原材料進入軸承座而損坏軸承。

 Batching material axis is equipped with wear-resistant seal to prevent the raw material form falling into the axis to damage the axis

6.料車上加裝高強度耐磨平切口刮料板，有效控制漏料，保証台面乾淨整潔。

 The skip car is equipped with high intensity wear-resistant flat scrapper board cuts, which can control the leakage of the material and keep the board clean

 

 

7.料車運行平穩，下料速度快，加快原材料活化反應速度，使磚的密實度高。

  Skip car run smoothly and cut material quickly, which can increase the speed of the raw material activation reaction

8料車上加裝毛刷，清潔上模殘料，保証磚成品清潔美觀。

 There are brushes on the skip car to clean the residual material of the upper mold, insuring the cleanness and beauty of the brick

9.軌道滑塊易於調節料車高度。

Track slider can easily adjust the height of the skip car.

10.撥料叉維修方便，成本低。

Material fork is easy to maintain and has low cost.

 

四、激振系統the vibration system

 

1.減振彈簧與減振墊結合，保護設備。

the anti-vibration spring and the anti-vibration pad have vibration dumping effect, which can protect the machine while it is working.

 

 

2.加裝垂直定向機構，確保振台只在垂直方向振動。

 This machine also adapts vertical orientation mechanism, which makes sure the vibration table only moves in the vertical direction.

3.加裝注油孔，便於向振動箱內注入潤滑油，同時，注油孔還可以將振動箱內的氣體排出，進而保護振動箱。

 The oil filler holes works as air-moving devices to protect the vibration case, to avoid any damage because of high temperature.

 Meanwhile, by adding the lubricating oil into the oil filler holes, the machine can work smoothly in a longer operating life.

 

4.採用電機帶動振動箱，啟動速度快，激振頻率高，激振力強。且易於檢修維護。

 The machine employs electrical motor to drive the vibration case. The motor has high starting speed with high vibration frequency and strong vibration force.

 Otherwise, it’s very convenient and easy for maintenance.

5.可調擺臂同步，快速方便，確保模框昇降平穩一致。兩邊結構不一樣，一邊固定，另一側調節。

 The adjustable swing arms is synchronous, and one-side arm is fixed, the-other-side one is adjustable

 So that the mold case can move up and down smoothly and steadily.

 

6.大尺度調節副架高度，大螺距可旋梯形螺杆，快速，平穩，準確。

 Coarse pitch screw can adjust the sub-frame to a high attitude stably and accurately at a quick speed.

 

 

 

五、液壓系統Hydraulic system

 

1,液壓元件採用國際知名品牌，保証質量。

  The main hydraulic elements and seals are imported from China Taiwan,

  adopts the Youshun technology, which ensures the good performance of the machine.

  

2,油管採用三到五層高壓油管，油管由專業廠家生產，不會漏油。最高達34MPA

 The oil tubes are made of 3-5 layers high-pressure oil pipe, so the phenomenon of permeating

 and leaking oil rarely occurs.

 This highest intensity of pressure is 34MPA.

  

3,油管高空加設，整潔美觀。

  The oil pipes are installed in a high attitude, which makes the machine look clean and beautiful.

4,油箱上加裝冷卻器，保証油溫不會太高。同時，油箱上裝有油位計，實時監測油溫與油位。

  The cooler in the oil tank makes sure the temperature stays low.

  The oil level gauge can monitor the real-time oil temperature and the oil level.

   

5,油箱上裝檢修窗口，方便檢修

The round maintenance window in the oil tank is installed, easy to maintain.

  

6,電機與油泵採用連軸器連接，便於拆卸和檢修。

The electrical motor and oil pump are connected by the connecting shaft, which is easy to be disassembled and maintained.

7,油箱內部高低斜面，便於殘油排出。

The base plate of the oil tank is a high-low slope, so it is easy to discharge the bottom oil.

 

製造磚產品（部分）：

我們的技術可廣氾應用於電廠鋼廠濕排灰、干排灰、混排灰、爐渣、自燃煤矸石、石粉、石硝（小石子）、沙子、陶粒、尾礦砂、火山灰（渣）、鋼渣、電石渣、水淬渣、風淬渣、重礦渣、冶煉渣、水渣、旱渣、硫酸渣、磷肥渣、碱渣、鋁廠紅泥、電石泥、電解銅渣、工業廢渣、廢陶瓷渣、廢磚粉、頁岩、建築垃圾等各種原料生產免燒磚，空心磚，多孔水泥磚，彩色地磚，路沿石等。

 

 

北京總部地址：北京市朝陽區管莊東里甲一號科研生產區（國家建築材料工業技術情報所大樓）

     單位全稱：北京中材建科建材技術研究所

     北京設備製造基地地址：北京市通州區宋莊鎮小堡工業區

     電話：010-65742915 65742916 65742917 65742918 

     傳真：010-65742913 65798737

     銷售400熱線電話：400-6500-456

    雷工：13121754035    010-65742916

     Q Q： 568810494 

     國際部：010-65798737 65767712

     投訴電話：010-65763761

     中文官網：www.8108.cn  

     英文官網：www.zcjk.com     

      E-Mail：zcjk@vip.sina.com

     武漢分部：

     武漢分部地址：武漢市江漢區新華下路菱角湖萬達廣場A2座 武漢中材建科智能裝備有限責任公司

     武漢設備製造基地地址：（武漢城市圈）孝感市孝南經濟開發區長興三路

電話：027-85413858  88734633