The annual output of 300000 cubic aerated concrete production line mainly has: Material handling equipment, ingredients pouring equipment, static stop cutting equipment, marshalling maintenance equipment, finished out the reactor equipment, dust removal process equipment, electrical equipment and other related equipment, with a high degree of automation, easy operation, high yield etc...The use of air cutting technology, the distributed cutting machine ( cutting machine ) can cut 6 meters bad body, cutting process ( flip, slitting, die ) respectively in different work completed, and cutting, walking control in the same device, so that the work can be simplified, easy to operate and maintain.
Aerated concrete block production process
Aerated concrete equipment based on the raw materials category, quality, main process characteristics, adopt the different production process. But in general, the fly ash or sand adding water into a slurry, adding proper amount of powdered lime, cement, gypsum and a foaming agent, stirring after injection into the mold frame, static oxygen blowing after curing, cutting into a variety of specifications block or plate, by steam curing car into the autoclave in high temperature saturated steam curing condition, in the that the formation of porous light aerated concrete products.
Aerated concrete equipment production line of
According to the raw material category, quality, main process characteristics, adopt the different production process. But in general, sand aerated concrete is the river sand, lime, gypsum and cement as main raw material, foaming agent, stirring after injection into the mold frame, static oxygen blowing after curing, cutting into a variety of specifications block or plate, by steam curing car into the autoclave in high temperature saturated steam curing condition, in the form porous light sand aerated concrete products.
The annual output of 300000 cubic aerated concrete equipment configuration table
A raw material treatment equipment.
1 hopper 1
2 jaw crusher ( lime ) 1 PEF250 x 400
3 crushing machine chute 1
4 Bucket Elevator 1 IF4S x 21.35m
5 Bucket Elevator 1
6 corpus 1 Φ4.5× 8
7 manual screw gate 1 300 x 300
8 vibration feeder 1 Φ250
9 ball mill ( lime ) 1 Φ1830× 7000
10 screw conveyor 1 Φ250× S
11 Bucket Elevator 1 IF3S x 22m
12 bucket elevator chute 1
13 Manual disc brake 3
14 discharge pipes 1
15 slurry mixing tank 2 10m3
16 supplementary tank 1 V = 1m3
17 pneumatic blowing device 3
18 1 CD-1T electric hoist
Two ingredients a pouring station equipment.
1 slurry meter 1 G = 700kg
2 slurry meter 1 Q = 3000kg
3 aluminum mixer 1 V = 0.052m3
4 electronic scales 1 ACS-15.15kg
5 single screw feeder 1 Φ250× 6m
6 casting mixer 1 V = 3.6m3
7 a ferry vehicle 1
8 1 CD-2T electric hoist
Three static stop cutting process equipment.
1 mold 35 4.8 x 1.2 x 0.6
2 side plate 170 4.8 x 0.6
3 steam curing car 80 4.8 x 1.2 x 0.6
4 slow-motion hoist 2 JJM
5 guiding wheels 5
6 cutting and conveying mechanism 1 2 x 5.0t
7 reversal hanger 1
8 Distributed cutting unit 1 6m
9 beater ( shell ) 1 5.6m3
10 slurry pump of 1 80YZ80-20
11 side plate roller 12
Four. Equipment maintenance section marshalling
1 yards of blank conveying mechanism 1 2 x 5T
2 semi-finished spreader 1
3 vacuum pump 1 2SZ-6
4 kettle bridge 2 stations
5 autoclave 8 Φ2.68× 31.5m
6 waste water pool 1
7 liquid pump of 1 50YW30
Five finished product tank section equipment.
1 electric hoist ( including frame ) 1 ZDS1P = 5T
2 out of 1 sets of autoclave spreader
3 out of 1 sets of tank car ferry
4 finished fixture 1
5 hydraulic turning plate 1
6 light rail track 1 18 #
The six section. Dust removal equipment
1 jaw broken single dust collector 1 DMC-48
2 warehouse roof ESP 3 HYF-2
3 mill outlet dust collector 2 LDMS50
The seven heating power pipeline.
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1 boiler of 3 SZL-1.6A II – 4 |
2 row tube radiator 14 D89 |
3 meter 1 A Niu DN125 |
4 Thermodynamic type steam trap 4 S49H |
5 cylinder 3 ø 300, ø 200 |
6 air compressor 1 LGFD-2 / 0.9-X |
7 various types of pipeline valves |
8 kettle pipe insulation
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Electrical equipment eight.
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1 batching control system |
2 low voltage control cabinet |
3 lighting system |
4 each tube cable |
5 mating system
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Production workshop
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1 workshop of 54M * 13M * 9M ( L, W, H ) 702 square meters |
2 26M * 3.5M * 2M convalesce workshop ( L, W, H ) 360 square meters |
3 boiler room 16M x 13M = 208 square meters |
4 powder workshop 17M x 10M = 170 square meters |
5 batching plant 10M x 7M x 3M ( L, W, H ) 210 square meters |