BW-2500 type Gable Top Carton Filling Machine is full automatic with top level configuration. It is provided with different types to meet different customers’ need, according to the output, configuration, automatic degree, carton size, etc.
A type machine: for filling milk, yogurt, cream, soy milk, beaten egg, etc.
B type machine: for filling juice, tea drink, corn drink, soy milk, pure water, etc.
C type machine: for filling sauce, wine, spices, cleaning solution, liquid chemical product, etc.
D type machine: for filling granular and dry powder, etc.
BW-2500B Type Filling Machine Details:
1. Work flow :
Put cardboard into carton holder (manually) → Bottom pre-forming → Bottom heating and sealing → Ultrasonic capping (Optional) → Top pre-forming→ Filling → Top heating and sealing → Date printing → Finished product
The whole process is controlled by PLC, and only need one person to operate.
2. Suitable for filling:
Various kinds of juice, such as acid juice, tea drink, corn drink, pure water, etc.
3. Technical parameter:
● Capacity: 250--1000ml / 1000ml-2000ml (can be filled by one machine)
● Output: 1800-2500 cartons/hour
● Packing material: cardboard carton / aluminium foil carton
(Carton bottom size 57*57mm, 70*70mm, 95*95mm, one machine for one size)
● Shelf life: depend on different product and different process
● Capping: With capping (Optional) cap size: φ26-φ36, one size for one machine
● Filling temperature: hot filling: 85-88℃ / cold filling: 2-50℃
● Overall power: 25KW (three phases of electricity)
● Compressed air pressure: 1.0-1.4 Mpa, Flow rate: 1.4-2M3/min, without oil, water and dust
● Cooling water：Flow volume：≥40L/ min Temperature: ≤30℃
● Size: (L*W*H): 3.7m*1.6m*2.8m
● Net Weight: 3500kg
● Installation requirement: Any smooth floor, such as cement, floor tile, plastic ground, etc. Do not need to
make angle.
● The machine is with carton lifting function to avoid foam forming and splashing when filling juice and milk.
● The machine is made of food-grade stainless steel and the surface is special processed to be beautiful.
4. Features:
● PLC control, only need one worker.
● Apply touch screen which shows relevant information for operator to make the operation easy.
● Automatically record the working status which can be long-term saved.
● Automatic lubrication.
● Automatically failure alarm, diagnosing, and solution indicating.
● The filling capacity can be adjusted at will.
● The capping function is optional.
● Can be installed with remote deb ing system, which can solve problems for long distance customers.
5. Major spare parts:
1 The entire equipment applies food-grade stainless steel,excluding the support
2 Heater Swiss LEISTER
3 PLC German Siemens
4 Extensive module German Siemens
5 Pipeline solenoid valve Japanese SMC
6 Pneumatic component German FESTO
7 Touch screen Taiwan DELTA
8 Cylinder German FESTO
9 Cylinder Taiwan AIRTAC
10 Cylinder Japanese SMC
11 Vacuum sucker German FESTO
12 Air filter Swiss LEISTER
13 Buffer German FESTO
14 Compressed air filter system German FESTO
15 Fiber-optic sensor system Japanese SICK
16 Oil way system American BIJUR
17 Vacuum generator German FESTO
18 Location aluminum board AVIC Shenyang Aircraft Corporation
19 Remote deb ing system
(install if user need) German Siemens
6. The Characteristic of Gable Top Carton:
● Gable top carton has a unique and beautiful appearance, and applies environmental protection material. The products are in high class for its unique feature, and can sell a much better price than other package in the market, which gains considerable profit for middle/small enterprise.
● The production process is convenient than other package, and doesn’t need big storage space. A middle size paper box can hold 1,000 gable top carton pieces.
● The carton pieces don’t need to be washed, which save a large sum of washing and sterilizing fee.
● Gable top carton filling machine doesn’t need big area of workshop, which enables low cost of setting a factory.
● Gable top carton filling machine doesn’t need many workers to operate, so the salary for workers is low.
● Gable top carton filling machine can apply hot filling, which makes the products can be kept for 3-12 months under normal temperature. That solved many enterprises’ problem of short shelf life.
7. The advantages of our machine:
Gable top carton filling machine is high-tech machinery. The main reasons why users selected our machines are as follows:
● We have a large quantity of users both in domestic and abroad. The machines are all running well and spoken highly by our customers. The oldest machine we sold has worked for more than 10 years in our user’s factory and is still running well now.
● Our machine applies world top class technique and design principle. All the main spare parts are from international big brand. That ensures the machine’s highly quality and steady performance.
● Our machine’s price is only 1/2 of international brand equipment, while the quality is the same.
● Our company is specialized in manufacturing gable top carton filling machine for more than ten years, and is the first company in designing and producing hot filling gable top carton filling machine in China.
● We provide perfect after-sale service and spare parts in competitive low cost for long term.
● Our machine has got National Standard MC Certification issued by National Weights and Measures Bureau and CE certificate . The quality is reliable.
8. Beiya services:
● Help customers to analyze all the questions they need to know to set up a beverage factory.
● Help customers to carry out market forecast and profit analysis.
● Arrange customers’ visiting to related users’ factories and help them know the on-site operation status of our machine.
● Provide training service from theory to practice in the whole process.
● Responsible for user’s on-site deb ing, installation guidance, operation training, and repair.
● Handle cargo transport issues if customer need.
● Provide spare parts in favorable price for long term.
● Offer updated technical information on dairy, beverage, food, etc. to customers.
