Machine standard configurations	Qty	Total price（FOB Nanjing）
1.	Quick-easy package sanitary napkin machine	1 set	USD:
2.	Fluff type product	1 set
3.	Ultra-thin type product	1 set
4.	Control mode: frequency converter control	1 set
5.	Treated roll pulp Crusher	1 set
6.	Fan wires(within 5 meters)	1 set
7.	Simple packaging machine	2 sets
8.	Simple sealing machine	2 set
9.	Spare parts with machine(see the list below)	1 set
10.	Aggregate feeding device	1 set
11.	Touchable screen	1 set
12.	SAP feeding unit	1 set
13.	Quick-easy package applying unit	1 set
14.	Glue applicators	2 sets	USD:
15.	The whole machine price shall include:	Standard configuration+ glue applicator
16.	Delivery Period:	100 days after receiving advanced payment and confirming samples

 

Main Technical Parameters

1	Production speed	300-400pcs/min
2	Qualified rate	98%(calculate based on 7.5 hours, the rate between qualified products and total production quantity, except substandard products caused by glue applicator error)
3	Production efficiency	≥90%( calculate based on 7.5 hours, the rate between real production quantity and theory production quantity)
4	Capacity	90KW
5	Power	Three phases four wires 380V/50Hz  (ground wire)
6	Wire	3x35mm2+1x16mm2+1x16mm2
7	Lowest pressure	≥0.6mpa
8	Air compressor	1.3 m3/min
9	Total weight	About 28 tons
10	Machine size	22×6×4.5M (L×W×H)
11	Working space	28×8×6M (L×W×H)
12	Machine color	Metal beach yellow+ sky blue can be changed by order
13	Product size	One size (according to order)
14	Containers	2×40HQ

 

Main Spare parts

	Description	Brand	Origin
1	Low-voltage apparatus	Schneider	France
2	Sensors	Banner	USA
3	Web guider	FIFE BST KSC	USA Germany  China
4	Touch screen	Banner	USA
5	PLC control system	Mitsubishi Siemens AB	Japan Germany  USA
6	Cutter material	D2 M7 T15	USA USA USA
7	Temperature control system	Omron   HB	Japan China
8	Bearing	HRB NSK SKF	China Japan Sweden
9	Timing belt	Optibelt Gates	Germany USA
10	Conveying belt	Habsit Nitta	Swaziland Japan
11	Pneumatic system	Airtac SMC	Taiwan Japan

 

Note: Blue color is for option.

Machine Standard Configurations:

1. Reasonable and strong square steel frame: Panel is 20mm, fixed frame is rectangular tube, base frame is 100mm*100mm, rear driving cabin is widen for maintenance.

2. Crusher System:

• Horizontal fluff pulp rack,  Fluff pulp diameter≤1400mm
• Crusher with horizontal direction fluff feeding adopts rack type and can crushfull treated fluff pulp, and the crushing fluff pulp width≤480mm, its motor power7.5KW. Fluff bursting strength≤1200kpa, crushing capacity is about 200kg/hour.
• Fluff pulp feeding is of stepless drive.

3. Fluff forming system:

• Fluff core is formed by aggregation unit. Fluff core width 70mm(by custom-made)
• Fluff core forming fan power≥7.5KW, air pressure≥5000Pa

4. SAP Feeding System

• Controlled by stepless drive.
• SAP is mixed with fluff, continuous feeding with fixed amount.

5. Tissue supply , roll diameter φ800mm

• Double material rack, passive unwinding
• Material detection. Machine automatic alarm and stop when raw material broken up
• Raw material joint detection and automatic rejection

6. Fluff core wrapped by tissue

• Tissue folding unit
• Fluff core flat compact roller 1 set, compacted by cylinder

7. Fluff core cutting device 1 set

8. Top sheet non-woven (perforated film) supply, roll diameter φ800mm

• Double material rack, passive unwinding
• Material detection. Machine automatic alarm and stop when raw material broke up
• Raw material joint detection and automatic rejection

9. Absorbent paper adding unit, roll diameter φ800mm

• Double material rack, passive unwinding
• Material detection. Machine automatic alarm and stop when raw material broke up

10. Bottom film supply, roll diameterφ600mm

• Double material rack, passive unwinding
• Material detection. Machine automatic alarm and stop when raw material broke up
• Raw material joint detection and automatic rejection

11. Top sheet, absorbent core and bottom film laminated by compaction.

12. Compact device

13. Guiding embossing device

14. Round sealing device

15. Central release paper device

• Double material rack, passive unwinding
• Material detection. Machine automatic alarm and stop when raw material broke up
• Raw material joint detection and automatic rejection

16.  Final shape cutter

17.  Waist collection unit

18.  Product 180 degree over turn

19.  Wing release paper feeding unit

• Double material rack, passive unwinding
• Material detection. Machine automatic alarm and stop when raw material broken up
• Raw material joint detection and automatic rejection

20.  Product 90 degree transposition

21.  Packing film supply

• Double material rack, passive unwinding
• Material detection. Machine automatic alarm and stop when raw material broke up
• Raw material joint detection and automatic rejection

22.  Second time wrapping

23.  Quick-easy package exhaustion

24.  Quick-easy tape feeding unit

25.  Quick-easy package sealing and cutting unit

26.  Product output from conveying platform

27.  Inferior products automatic rejection unit (by air)

28.  Driving system

• Gear box+ universal shaft+ arc timing belt. Driving elements are installed at the bottom of main panel with high driving precision and low mechanical consumption.
• All cutter racks are processed in CNC to guarantee the precision of blades and prolong their lifetime.
• Cutter is driven by universal joint coupling transmission
• Timing belts with higher load are widen

29. Wind, Air supply

• Several sets of air pumps and negative pressure fan are equipped for vacuum, drum former, dust and wastage collection during production.
• Wind supply is set on the top of machine, made by steel tube, reducing the static electricity, high pressure blower supplies air uniformly, pressure can be adjusted
• Air tube is set on the top of machine, transported uniformly by galvanized pipe/PVC pipe, connect the nearest branch air pipe if necessary, well distributed.

Electrical configuration:

1. Detective system

• Raw material joint automatic detection and rejection
• Raw material breakage has sound and light alarm or machine stoppage
• Detection optoelectronic switch rack for easy adjustment

2. Transmission control

• Single button start in sequence, reducing grid impact
• Machine can’t start if blower and glue applicator is off, and this function can

be shielded for idling test

3. Material feeding control

• Pulp feeding is of stepless control, synchronized with main machine
• SAP feeding is of stepless control and continuous feeding.

4. Human machine interface

• Operating screen is set in the middle of machine, with both Chinese and English version
• Raw material missing, joints, splicing, blower, vacuum pump tripping can be displayed in letters on screen
• Rejection position, quantity and related parameters can be adjusted on screen
• Production speed (pcs/min), single shift output, rejection quantity, accumulative quantity etc. can be displayed on screen

5. Heating system

• Heating elements are qualified heating tube
• Power leading-in and temperature signal take-out are done by slip rings.
• Heating system is of cylinder compression. When machine stops, all heating devices are automatically lifted, and will automatically reset when machine starts, and can be controlled manually.

6. Safety device

• Urgent stop buttons are reasonably set
• With several speed up/down, alarm buttons and devices and automaticspeed up function for easy operation
• With safety shield device at entrance of cutters

1. Independent wire channel is set at the side of back transmission, divided into strong electricity and weak electricity, well distributed, with independent door
2. Glue spray control and cooperation

• Reasonable glue spray position reservation, glue tube go through from the hole on the top of machine into back transmission cabinet, then straightly come out from machine board, glue tube can be fixed in transmission cabinet to avoid rubbing with other parts
• Cooperated with glue applicators, realizing automatic spraying and stop when machine stops. Meanwhile it can be controlled manually.
• Supply 0-10V DC tracking signal and intermittent glue spraying signal.
• Lights are at glue spraying position.

Note: Glue applicators are excluded in main machine, can be bought by clients or from our company.

 

Spare parts and documents:

Name	Quantity	Name	Quantity
Kit	1 set	fuse	10 pcs
Spare cutters	1 set	transition wheel	3 sets
Cutting blade	2 pcs	Timing belt	3 pcs
Truncation blade	1 set	Conveying belt	2 pcs
Thermocouple	2 pcs	Electrothermal pipe	5 pcs
Electrical schematic diagram	1	Back transmission diagram in PDF	1
Instruction of main electrical elements	1	Machine layout in PDF	1

 

 

Payment, Approval, Guarantee, Erection and Commissioning

Delivery place：NANJING Port.

Delivery Time

The machine shall be ready within 100 working days after the Seller receives the deposit and the sample drawings have been confirmed by both parties.

The Seller shall inform the Buyer of the machine completion in written form by fax or by email.

Payment term：

Machinery:

The Buyer shall pay the Seller 30% of the total contact amount by TT payment within 14 days from the date the contract is signed. The machine shall be loaded within 3 working days after the Seller receives the rest 70% by TT or by LC payment before shipping.

Note: If Buyer cannot pay the deposit by the specified date as required above, the Seller has the right to re-price the machine.

Raw materials:

The Buyer shall pay the Seller 50% of the total contact amount by TT payment within 14 days from the date the contract is signed. The raw materials shall be loaded within 3 working days after the Seller receives the rest 50% by TT before shipping.

The Seller offers a 12-month quality guarantee period from the delivery date. During this period, the Seller shall repair the machine and provide repair parts (wearing parts, and parts subject to normal wear and tear （like: cutters and belts, etc）or damage attributable to the Buyer excluded). The damage attributable to the Buyer shall be repaired at the Buyer’s cost. （the warranty period is valid from 30 days after the buyer is informed of the test of the machine.）

Approved before shipping

Machine will be tested and approved in seller’s factory before delivery. The time for testing in seller’s factory will not be more than 15 minutes. Raw materials consumption within 15 minutes will be afforded by seller. If customer needs more time for testing, the cost will be afforded by customer

The wastage excludes the circumstances when glue applicator breaks down or exchange material.

Installation and Testing

1: The Seller shall be responsible for the first installation and adjustment of the machine sold. Erection Period: __14__ days

2: Installation and adjustment abroad: The Buyer shall pay for the transportation, accommodation (room and board) and translation if it requires the Seller to offer after-sales services like installation, adjustment, training workers, and machine maintenance abroad. The accommodation offered by the Seller shall be of three-star standard of China’s Hotel at least.

3.1 The Buyer shall pay the after-service technicians sent by the Seller 100USD per day during extended time. The term of extended time must be within10 working days.

3.2 If the installation can’t be done for the reason attributable to the Buyer, like lack of supporting facilities or raw materials, the Buyer shall pay the technicians sent by the Seller100 USD per day during the extended time. All the payment shall be made within three days after the installation and adjustment is completed. Otherwise, the Seller has the right to terminate after-sales service.

Store Condition：

Factory-set-up should meet these demands:

1: Without vibration, clean and clear environment, good ventilation, no flammable and explosive and corrosive substances around.

2: Flat concrete ground, concrete number should be at least 300#; ground level difference should be within 15-25mm, so that machine adjustment is more convenient.

3: Ground should have enough bearing capacity. Concrete ground thickness is no less than 200mm. if machine is put on the 2nd floor, concrete floor(reinforced concrete pouring) average bearing capacity is at least 3.5tons/sm. machine is put no more than on the 2nd floor.

4: To keep at least 1 meter distance between the back side of machine (including attached equipment) and the walls.

5: To prevent the accident due to the uneven ground.

6: The inside temperature in the factory is no less than 12-15℃.

Raw materials store should meet these demands.

1: Tray shelves are needed to put at the bottom of raw materials in case of damp and moisture.

2: Clean and clear environment, sealed and closed, no mosquito, no flammable and explosive and corrosive substances around.

3: To keep normal temp. 15-30 ℃inside the store is ok.

 

Required raw materials	GSM
Fluff pulp	685g/m2
Top sheet non-woven	18g/ m2
Perforated film	18g/ m2
upper tissue	15g/ m2
Lower tissue	15g/ m2
Airlaid paper
Absorbent paper
Back film	24g/ m2
Packing film	32-35g/m2
Central release paper
Wing’s release paper
SAP
hot melt glue
Packages. If necessary, we can order packages for customers.

 

In addition to the machinery, the customer must purchase the following equipment. We can also help customer buy these device if he cannot find locally.

1. 6-square-meter working table for packing.（if attached stacking machine and automatic packing equipment that can be omitted.）\

2. Hand-lift jack. Used to move material from racks and around the plant floor;

3. Pallet racks. Allows storing of raw material and finished goods while saving floor space;

4. Head coverings and masks. It is highly recommended that production line employees be wearing head covering and mask in order to meet international sanitary standards;