Automatic production line for aluminium alloy wheel finishing and polishing system
Series mixer belongs
Automatic production line for finishing machining
Mixer for mechanical parts
Suitable for 17-22 inches high-end automotive aluminum alloy wheels
Pieces of typical mechanical parts
Main functions in pieces
C410 type aluminum alloy wheel hub automatic production line for finishing with my company independent research and development, with international advanced level of the aluminum alloy wheel spindle tilting free abrasive finishing process "packages to be developed on the basis of the special wheel finishing production line, is suitable for casting and forging aluminum alloy wheel hub of finishing processing.Through the combination of different finishing process, can effectively remove 400 mesh after aluminium wheel grinding traces of sand paper burnish, can make the wheel hub surface roughness, brightness, smoothness, and corrosion resistant performance and so on comprehensive quality meet or exceed the export standards.C410 type is instead of aluminum alloy wheel hub artificial grinding, an ideal way to realize large-scale production equipment.
Mixer principle and characteristics
Working principle: this production line by four step process combining ways, can remove the aluminum alloy wheel hub surface grinding marks, improving comprehensive quality of wheel hub surface brightness and smoothness.Total production line design 10 stations, including four processing, four cleaning, 1 loading and unloading and 1 empty station, uniform distribution for each station for 11 meters in diameter, on the circumference of a circle of processing, clean intermittent light the whole process of design.Wheel finishing work rhythm is about 7.5 / only.Comprehensive quality is high, has the processing hub surface processing with high efficiency, low cost, wheel processing good commonality, environmental pollution, etc.Is an ideal processing equipment to instead of aluminum alloy wheel hub artificial buffing.
The main characteristics of this production line is as follows:
1. In order to "alloy wheel spindle tilting free abrasive finishing complete set technology" as the core technology, the technology is my company independent innovation and have the international advanced level of new technology.
2. Wheel finishing processing effect is good.After processing hub surface roughness Ra value of minimum 0.1 m (including the following, and compared with the manual way to achieve the surface quality of high consistency;Brightness after treatment with the international car (such as ferrari, lamborghini and rolls, etc.) with the brightness of the round match;Salt spray test showed that after finishing wheel hub of the corrosion are decreased to 1/10 of the artificial way of less than, greatly improving the corrosion resistance performance of the wheel hub.
3. The innovation of the production line of mechanical structure and electrical system design: circular overall layout, design of new type pneumatic chuck, the large span double-head synchronous lifting system, high anti-jamming wireless communication technology, reliability and good sensor redundant signal design and breakthrough abrasive finishing industry problem on-line cleaning system innovation, etc.
4. Advanced production line water circulation system design, to ensure the finishing after a large number of carrying sand, metal chips and residues of grinding fluid circulating water of solid-liquid separation and impurity removal, and make sure the water is recycled, environmentally friendly production is realized.
5. Can use robot and the workpiece, conveyor system, realize the whole light unattended production in the whole production line.
6. Compared with foreign finishing equipment, the production efficiency is eight times the efficiency of foreign mature technology;Manufacturing cost is only one 6 of foreign mature technology and is the third part of the traditional manual polishing processing cost.
These characteristics ensure the after finishing production line, the hub of the product for the customer into a larger economic added value and competitiveness.Think of American ford company supply a large wheel manufacturer, for example, after using C410 production line, a single hub for 35 yuan/cost reduction, and the single price is compared to the original manual polishing wheel for high of $80, and thus considerable excess profits for customers.
