Description of Ceramic Sand

Ceramic Sand is a kind of refractory particle with diameter of 0.020mm~3.350mm, mainly 

made of Al2O3·SiO2. It is ball-shaped particle made from bauxite by high-temperature melting 

in electric-arc furnace, spraying and cooling. 

Features of Ceramic Sand 

Solid spherical sand

  1) Excellent in fluidity and filling efficiency owing to its ball-shape. For complex shape castings, inner include angle, deep concave, flat holes and other parts which are difficult to fill, it can work efficiently. Thus, the defect like metal penetration and the workload of cleaning can be reduced significantly.

  2) Smooth surface, the structure is tight, and the binder can be uniformly covered.

  3) Small surface area can reduce one third the amount of binder.

High refractoriness

  1) Superior refractory equivalent to zircon and Chromites

  2) Higher than silicon sand, can be used for casting various materials.

  3) Non-stick, non-sintering on the casting, which reduces the deformation of the casting.

Low coefficient of thermal expansion

  1) Can be comparable to the zircon sand.

  2) Ensures fewer or no casting defects such as veining and deformation.

Low gas evolution and high permeability

   Can reduce defects, increase overall yield of casting and lower the cost of casting materials.

Low bulk density

  The bulk density is 1.79-1.87/cm3, lower than the chromite sand of 2.5-2.9/cm3.The sand core is easy to move with light weight, and also can reduce the usage amount of sand.

Artificial foundry sand

  1) It has stable chemical parameter and unified physical properties.

  2) Acid and alkali binder can be used.

Low cleavage breakage rate

   It is not only can be easily reclaimed but also makes it more environment protective from powder dust. Owing to its performance regeneration, cost of material can be reduced tremendously.

Applications of Ceramic Sand 

♣ Widely used in foundry technique like resin-bonded sand, sodium silicate sand, and clay- 

   bonded sand for sand core and casting mould making.

♣ Replace chromite sand and widely used in sand core making like jacket core, oil duct core, 

   tappet core of engine.

♣  Replace chromite sand for steel casting facing sand and sub-layer of molding sand (backing

    sand).

♣ Widely used as dry sand and sand box for EPC process and V method of casting processes. 

♣ Widely used as the main raw materials of advanced refractory products (Ladle drainage sand,

     gravity casting material, casting coating, etc.).

♣  Widely used as cleaning sand for copper and aluminum alloy castings.

Classification of Ceramic Sand 

1. Physical and Chemical Properties of Ceramic Sand

Item	Index	Item	Index(%)
Bulk Density(g/ cm³)	1.79-1.87	Al2O3	65-82
Apparent Porosity(%)	<10	SiO2	15.32-21.6
Ambient Compressive Strength (Mpa)	46	Fe2O3	1.5-3.0
Refractoriness (°C)	≥1800	MgO	0.23-0.7
Refractoriness Under Load (°C)	1720	CaO	0.16-1.5
Thermal Expansion Rate%(800-1450)	0.03-0.13	TiO2	1.99-2.71

2. Grain Size Composition of Ceramic Sand

Model	Mesh	AFS	20 Mesh and Above	30mesh	40mesh	50mesh	70mesh	100mesh	140mesh	200mesh	270mesh and below
TCS-350#	30/50	25~40	≤10%	≥70%			≤10%	≤3%
TCS-450#	50/30	30~40	≤20%		≥70%				≤5%
TCS-550#	50/30	45-60	≤10%		≥70%				≤10%	≤5%
TCS-650#	70/140	55~70	≤5%			≥15%	≥70%			≤5%
TCS-750#	140/70	70~80	≤10%				≥70%			≤10%	≤6%

Application pictures of Ceramic Sand

Product line of ceramic sand

Product detail shows of Ceramic Sand 

 

 Packaging&Shipping

Packaging Details	1.)Packed in 25kg pvc bag 2.)1MT big bag 3.)according to customer's requirement.
Delivery Detail	within 15 -20days after your payment

 

Quality Control of Ceramic Sand 

Raw Material Selection:

To ensure the quality of our raw materials, we only purchase our raw materials from our long term trusted suppliers. With every purchase, our quality control staff performs the first inspection at our supplier’s site. Once the raw materials arrive at our facility, our quality control team performs a second inspection on the batch. Each time raw materials enter our facility, they are inspected again prior to being accepted.

Process Quality Control:

From raw material to final product, our process control inspectors ensure that our procedures are consistently and correctly applied each step of the way. In addition to rigorous process control, our quality control team inspects the output of each process to ensure material quality and consistency. In each of our workshops, our employees understand that the output of their workshop is the input for the next manufacturing department. Therefore they have been trained to always carefully inspect the previous workshop’s work and be responsible for their own output

 

Our Service

1) In Jinaiyuan, customer first is always the highest standards for our actions.

2) For each client to provide the best solution is the fundamental principle of our service.

3)Providing customers with the most suitable products and the corresponding technique, to meet different requirements of different customers based on the different technical characteristics of each customer and product applications, materials and technical requirements,

4) We will provide technical support at any time when the problems arise in the process of using.

 

About Us 

1)We are manufacture

We produce nearly hundred kinds of products which belong to more than a dozen series, covering foundry spherical porcelain sand, coating, furnace lining, deslagging agent, cover agent, recarburization agent, resulfurization agent and desulfurization agent, etc. 

2)We have ourself R&D personnel

Our company has an experienced technical and management team, advanced production technology, technical equipment and perfect detection methods, which can provide customers with high quality products and services.

3)Our company philosophy

Our company has always been adhering to the core values of "character made products" and put forward the business philosophy of "real life" , "tangible products" and "full services". We are sincerely looking forward to cooperating with you and hand in hand to create our brilliance.

Our exhibition shows

 

FAQ

Q: Why don't person reply to me?

A: Our person is 24hours on-line. When nobody reply you , please leave your requirements on e-mail or chat tool, we will reply you as soon as possible.

Q:Can you guarantee your quality

A:Of course. We are the manufacture factory. More important, we put a high value on our reputation. Best quality is our principle all the time. You can be assured on our  production completely.

 Q:How do you make your price?

 A: We make the price according to our comprehensive costing. And our price will lower than the trade company because we are manufacture. You will get competitive price and better quality.

OEM is welcome! 

 

        Any question, please contact us freely!

 

Contact person: Allison Li

Email: allison.li@jinnaiyuan.com

Cell phone: +86 158 9010 8206

Website on alibaba: http://jinnaiyuan.en.alibaba.com/