keywords : corn flakes machine 

Brief introduction

I. Refer to the breakfast cereal corn flakes production line 

The processing line is a fullly automatic line which combines DG professional team with the European advanced technology; It is a breakthrough to solve the problems regarding to sticky material on the roller,low output of flakes pressing ,low shaping rate ,poor taste and so on .Resonable equipments collocation and realizable process control ensure high quality and delicious corn flakes production.The processing line not only reduces costs by improving efficiency, but also improves market competitiveness.

II.The corn flakes production line is applied to make corn flakes,  breakfast cereal snacks ,normal corn puff snacks with various shapes and flavors,

Production Flow

I. This corn flakes production line is composed of the following machines :

1.Mixer : Mix the raw material equally 

2. Conveyor : take the raw material to the extruder 

3. Twin screw extruder : mix , cook and extrude the raw material with suitable temp and pressure , first to produce cristal snack balls from the extruder 

4. Vibrator : spread the pellet balls to avoid them sticking together 

5. Air blower : blow the pellet balls to the flaker 

6. Flaker: Press the snack balls into flakes with adjustable thickness 

7. Blower : Bloe the corn flakes to the oven 

8. Oven : dry the corn flakes to take away most of the moisture content 

9. Elevator : take the corn flakes to the next machine 

10. Hot air popper : puff the corn flakes to be expanded and crispy 

11. Coating system : spray syrup onto the surface of the corn flakes to make sweet flavor 

12. Spreader : spread the coated corn flakes to avoid sticking together 

13. Oven (extended ) : Bake the coated corn flakes to make them crispy again after syrup coating .

14. Cooling conveyor : cool down and convey the corn flakes 

 

II. Technical parameter 

Model	Installed power	Power   consumption	Throughput	Dimension	Product
DG52-II Twin screw extruder	210kw	168kw	100~150kg/h	54700×2800×2700mm	Corn flakes Cereal grain
DG75-II Twin screw extruder	292kw	219kw	200~250kg/h	64200×3200×3100mm	Corn flakes Cereal grain
DG65-II Twin screw extruder	89kw	67kw	100~150kg/h	37800×3000×3000mm	cereal grains
DG75-III Twin screw extruder	109kw	82kw	200~300kg/h	38500×3000×3000mm	cereal grains

  keywords : corn flakes machine 

 

DG Extruder

1. Swiss technology , made in China

2. PLC touch screen for accurate and convenient control

3. Direct transmission of motor and distribution box reduces energy loss.

4. Imported bearing with high carring capacity.

5. Applied to various materials with totally enclosed type compulsive feeding way.

6. With water injecting device on barrel, it can adapt to the requirements of materials and quality.

7. The screw is made of high-speed tool steel with hardness > HRC62 ,which has a longer servive life.

8.Cordwood combined screw is applied to different materials and products with certain screw combination.

9.Independent and precise temprature control in each section ,automatic water cooling system

10. Suspension type rotary cutter with liner bearing adjusting device to ensure quick ,safe and accurate cutter adjusting.

 

 

Company information

Jinan DG Machinery Co., LTD. is leading manufacturer of snack food extrusion machinery . We are the only company that combines European technology with Chinese equipment. since inception to the present, DG's goal is to provide customers with optimized extrusion solutions. “The best quality and super service” is our constant spirit. DG offers the most practical and advantageous solutions for the production of various breakfast cereals and snacks, as well as for the production of animal feed, vegetarian protein and artificial rice.

Our products are widely exported to many countries such as: Russia, Australia, USA, Canada, Argentina, Uzbekistan, Tajikistan, Belarus, Mexico, etc.

We accept OEM orders, also can according to your needs to produce equipments. We have professional team to set up the equipments and also offer the technology and recipes.

 

 

Our Services

I. DG has professional team to design the whole production line according to your requirements

II. we also help our client to develop the old production line and carry out new products

III. Custiomized factory layout designed is provided by our professionals

IV. Overseas technicians are available to help the clients for installation and adjustment

V. 12 months warranty for the machines , 24 months for some parts 

 

Samples 

  keywords : corn flakes machine 

FAQ

More detailed information and the best price will be offered ,pls feel free to contact :

 

Pls click the following link to see the other snacks processing lines :

1	Breakfast cereal corn flakes processing line
2	Extruded corn puff snacks processing line
3	2D/ 3D snack pellets pocessing line
4	TVP/FVP soya protein products processing line
5	Pet food processing line
6	Nutritional powder / baby milk powder processing line

7	Fried wheaten snacks processing line
8	Tortilla chips processing line
9	Caramel popcorn processing line
10	Breadcrumbs processing line

keywords : corn flakes machine