http://youtu.be/N8IvIkPQ4hs
A glance at our company
1. Wide range of capacity options:
The optimal design satisfies the common bottle shapes and labeling requirements, covering the standard capacities, from 3,000 BPH to 60,000 BPH.
2. High stableness:
Stable operation of the machine is a basic requirement for the client. The stableness of the machine affects the fabrication effectiveness of the whole production line and of the management, and the maintenance cost.
Shallpack never stops improving its labeling machines. Based on the fabrication data in clients’ factory, the machine operation effectiveness ≥95%.
Application: 36000 BPH production line, monthly effectiveness: 98.9%
3. Easy operation:
User-friendly HMI is easy to operate. Misoperation can be avoided.
4. Optimal design does not require much maintenance:
The structure has been optimized for quick change-over, without requiring tools. Change-over time ≤15min.
Centralized lubrication and automatic lubrication design saves the maintenance and repair time.
Label reel change-over device shortens the change-over time to less than 15 seconds. The fabrication will not be affected during the change-over.
5. One single machine for a variety of applications
For 2 dimensional labeling area, Shallpack hot melt glue labeling machines adapts to a variety of bottle shapes: round, square and oval. The bottle material can be plastic, glass and metal. The label material can be paper, BOPP, OPP and PET. A single machine can label different designs, with positioning and non-positioning labeling functions in the same machine.
Minimum label thickness: 0.025mm.
6. Options：
1）Automatic splicing device of label carrier films:
Automatic splicing of label carrier films
Non-stop labeling
Safe fabrication
Adding a new label reel at any time
2） Camera detection and elimination device
Check the label accuracy
Detect label missing
Check the bottle liquid height
Identify the bar code or QR code
Eliminate unqualified products
3）Label missing detection and elimination system
Automatic label missing detection
Automatic high speed elimination system
Improve product quality
Reduce labour intensity
4）Detection of ends of label reels and elimination system
Fast detection of ends of label reels
Automatic non-stop elimination
Guarantee product quality
Increase fabrication effectiveness
5）Servo label positioning device
Wider application for a variety of bottle designs
Faster change-over between different bottle designs
6) Blowing labeling device
Labeling empty bottles before filling
7) Custom fabrication for non-standard labeling
With 3 decade experience in labeling machinery, Shallpack provides high quality customization service.
8) After-sales services of long term, high efficiency and good quality
One year warranty of the machine
One year free wear parts
Life long maintenance
9) Sustainable technical upgrade services
10) Comply with UL, CE, CCC certifications
Electrical devices and components
Devices and components Brand & Specification
Electrical control cabinet Stainless steel cabinet with RACK air conditioner (specially for cabinet), SIMATIC 9inch Multi-color HMI (touch screen)
Motion control system ELAU
Main drive motor Germany SEW
Standard electrical components Schneider SIMATIC WAGO
Label anti-deviation system Germany E+L automatic label anti-deviation system, anti-deviation precision to 0.01mm
Label detector Colorful-label sensor
Label tension control system American Warner automatic tension control system
Speed control: with automatic speed control mechanism
Mechanical reticulate gluing system: One (1) kilogram glue can be used for 100, 000 pieces of labels (width of label is 50mm)
With stainless-steel coated on the whole machine
Power consumption
lVoltage of main power supply: 380 V/50Hz, 3-Phase
lControl Voltage: 220V AC/24 DV
lPower: 20 Kw
Gas
lAir pressure: 0.6 MPa
lConsumption: 200 NL/min
