Bottle rinser-filler-capper 3-1 unit machine (16/16/6)

 

• Introduction

GF-16/16/6 type beer bottle rinser-filler-capper 3-1 unit machine is designed combined with the actual situation in our country after the introduction and absorption. It adopts the bottle filling and capping technique of Germany technology. It has been specially used to microbrewery.

It adopts isobaric filling principle and filling valve adopts high precision mechanical valve. It has advantages of fast filling speed, high precision in liquid level. Adopt Siemens automatic controlling system, realizing trinity of the machines, and control the washing, filling and capping process and realize that it only starts to filling when there is a bottle, otherwise it will stop filling and no broken bottles. The filling process is cleaner and pure due to it’s twice vacuumization of bottles, and more stable because of isobaric filling operation. Using vacuum pump and CO2 preparing pressure to realize a second vacuum ensure no air and bacteria in the bottle, guarantee the filling quality and warranty quality time. Filling cylinder braces use worm-gear box going up and down to satisfy bottles of different height. Float switches in the filling cylinder ensure a smooth liquid inlet. Therefore, this machine is the best ideal choice for beer or beverage factories.

2) Structure and function

a. The rinsing part rinsing bottle inside with sterile water before going into the filling part (16 heads)

b. The filling part with twice vacuumizing and CO2 inject before filling . (16 head             

c. Before capping, we used high pressure water arouser to push air (O2) out of bottle .to keep beer in good quality . (6 heads)

 

3)Advantages of Bottle Filling Machine(16-16-6)

l Slick beer tank inside after special polishing. No dead angle for beer retention. EASY for clean.

 

 

• Filling valve

• It adopts isobaric filling principle and filling valve adopts high precision mechanical valve.
• Adopt vacuumization and CO2 preparing pressure principal, then prepare pressure for a second time to make sure the filling quality.
• When there are bottles, it will fill. Otherwise, it won’t.

l From left to right:

a. The high pressure water arouser to push air (O2) out of bottle before capping

b. Capper feeder controlling air cylinder moves synchronously with the cap feeder to avoid cap sliding down when there is no bottles for caps.

c. Rubber mat to push bottles fitting the capping head. It could avoid bottle cracking possibly.

l Emergency stop device:

To stop the machine in a certain distant under emergent situation.

This is a safety protection device which is highly useful for machine trial-run.  

l Cable tidying box to arrange cables in good order and make sure electrical safety.

 

 

4) Basic parameters date

Model	GF-16/16/6
Rinsing heads	16
Filling heads	16
Capping heads	6
Capacity	700-1500BPH (Secondary vacuum)
Frequency converter	Mitsubishi
PLC	SIMENS ﹠ Mitsubishi
Pressure of Liquid tank	≤0.45Mpa
CO2 consumption	160g/100L
Sterile air consumption	0.2m3/min(0.4～0.6Mpa)
Water consumption	Vacuum pump0.2m3/h
Suitable bottle size	Height: 105～300mm
Bottle neck	Φ50～Φ85 mm
Water consumption	Vacuum pump 0.2m3/h
Installed capacity	7.62KW Main motor:  2.2 KW Vacuum pump: 1.5KW Cap elevator: 1.5KW Riptide foam pump: 0.37KW Conveyor: 1.5 KW, Hopper motor:0.18KW,Cleaning pump: 0.37 KW
Dimension	2200mm(L)*1820mm(W)×2750mm(H)
Net weight	2500kgs

 

 

5) Spare parts list for 16-16-6 Beer bottle filling monoblock machine

Type 16-16-6 Beer Rinser-filler-capper 3 in 1 Spare Parts List
Item	Model	Name	Material	Qty
1	PDGY18-01.03-06	Seaming pad	Nitrile rubber	1
2	PDGY18-01.07-11	Spring	Nylon  1010	1
3	PDGY18-01.07-12	Spring	1Cr18Ni9	2
4	PDGY18-01.09-02	Spring	1Cr18Ni9	1
5	PDGY18-01.09-07	Pad	Oil Nylon	2
6	PDGY18-02.03-04	Pad for platform	Polyurethane rubber	6
7	PDGY18-02.05-08	Spring 1	304 Stainless steel	1
8	PDGY18-02.05-21	Spring 2	304 Stainless steel	1
9	HLG-4	Sliding ring	Plastic plates	1
10	HLG-6	Scratch cover	Oil Nylon	1
11	HLG-13	Small magnetic isolation Cup	Plastic plates	2
12	HLG-14	Small magnetic isolation Cup	Plastic plates	2
13	HLG-19	friction wheel	Rubber	2
14	TYJ-YG01-09	Small spring	Carbon spring steel wire	6
15	TYJ-YG01-13	Big spring	Carbon spring steel wire	6
16	TYJ-YG01-24	Paperboard	Cardboard asbestos	6
17	TYJ-YZ01-01	Cup of middle	Polyoxymethylene	16
18	TYJ-YZ01-03	Seaming pad of Bottle mouth	Nitrile rubber	16
19	TYJ-YZ01-06	Buffer pad	Neoprene	32
20	TYJ-YZ01-12	Spring	1Cr18Ni9	16

 

21	TYJ-CZ01-02	Pressure pad	Nylon MC901	16
22	TYJ-CZ01-07	Pad	Teflon	16
23	TYJ-PT05-03	Button	Carbon spring steel wire	16
24	TYJ-PT05-06	Spring	60Si2Mn	16
25	TYJ-PT05-08	Roller 1	Ultra-high molecular weight polyethylene 1	16
26	TYJ-PT05-10	Roller 2	Ultra-high molecular weight polyethylene 1	16