Deep processing of corn is an important measure to optimize the industrial structure, extend the industrial chain, increase the added value of products, and is also an important measure to solve the three rural issues. For example, you can refine bioethanol. Use corn as alcohol to solve energy problems. Another example: corn germ meal, alcohol germ meal, corn skin spray, corn husk, corn protein powder, bran and so on. Corn is not only the ration of people and the “king of feed”, but also an important industrial raw material. It can process more than 3,000 kinds of industrial products. 

As a major food crop, corn has always been a large variety in the commodity market. "Old corn" has added a "new identity". In addition to the most basic agricultural cultivation and primary food and feed processing, physical and chemical use has also emerged. Methods and techniques such as fermentation engineering are used to process corn in depth. Corn deep processing products mainly include corn starch, corn protein powder, modified starch, corn starch sugar, corn oil, edible alcohol, fuel ethanol, glutamic acid, lysine, polylactic acid, xylitol, chemical alcohol, protein feed, fiber. Thousands of varieties such as feed, corn deep processing products are widely used in textile, automotive, food, medicine, materials and other industries. As the level of processing continues to deepen, the corn economic system is formed.

Corn is the most suitable of the three major food crops as an industrial raw material, and it is also the most processed food crop. The corn processing industry is characterized by large processing space, long industrial chain and extremely rich products, including eight series of starch, starch sugar, modified starch, alcohol, enzyme preparation, condiment, medicinal and chemical, but mainly starch and alcohol. Other products are more in-depth processed products or by-products of these two products. These deep-processed processed products or by-products have high value, which means high added value, which can bring high profits.

With the continuous deepening of China's corn processing industry and the continuous expansion and extension of the product chain, the market and potential of the corn deep processing industry is huge.

The equipment adopts combined dehusking and degerming technology,and it can produce different granularity of low-fat corn girts, corn flour and corn bran.

Corn grits and corn flour are suitable for foods factory,alcohol plant,win plant,brewery,lactic acid factory,corn sugar mill and other processing enterpraise using corn as raw material.They are also ideal foods for urban residents.Corn bran can be used for feeds.

Process Flow:

Impurities removal in the destoner or grader firstly and then the pure grain be transformed to the intensive dampener, after intensive and gentle dampening, the corn will be peeled and crushed in the pulverizer. After the flour extracting, the corn will go through the degerming and germ separating machine and be milled further in the pulverizer. At the end of the procedure, the produced corn flour will be packed by the automatic packing machine.

Advantages:

1. Turnkey project 30T-200T/D complete corn(maize) flour milling machinery.

2. Advanced technology support and customized dedign.

3. Thorough crafts and rational allocation.

4. Dust-free design and low power consumption.

5. Perfect after-sales service.

Product Type:corn grits, corn flour, corn bran

Power consumption:60kw.h per ton corn

Rate of finished product::corn grits: about 45-55% of; corn flour: about 20-30%; corn bran: about 25%; the total rate of corn flour and corn grits is about 75-80%

Our company is a professional grain machinery manufacturer integrating design, manufacture and installation. It specializes in producing high-efficiency and low-energy corn deep processing equipment, corn germ extraction equipment, corn milling production line, corn tanning machine, corn milling. machine. The company has always been adhering to the "quality of survival, innovation and development" purposes, with excellent product quality and perfect after-sales service to win the trust and praise of domestic and foreign customers.

Mature corn kernels consist of four parts: root canopy, cortex, embryo and endosperm. The root crown accounts for about 0.8% of the grain weight, the cortex accounts for 6-8%, the embryo accounts for 7.6-13.3% (average 10.6%), and the endosperm accounts for 78-85%. After processing, corn can be refined into bio-alcohol, using corn as alcohol to solve energy problems, and can also make special corn flour and germ powder, processed into puffed food, corn husk, corn protein powder, bran, etc.

The single equipment required for deep processing of corn mainly includes: TQLZ high-efficiency vibrating screen series, TQSF series gravity-grading stone removing machine, TCXT series magnetic separator, TQLMZ series plane rotary screen, YTPL series corn degerming machine, YXPJ series corn sorting machine, FSFG Series high square screen (single), FSFJ series high efficiency single warehouse flat screen, FSFJ series high efficiency double warehouse flat screen, YXPJ series corn processing special suction fan, YZSJ series corn tamping machine, TBLM series pulse cloth filter, TFXH series cycle Air separators, TDTG series bucket elevators, TLSS series screw conveyors, etc., Huatai mechanical engineers will configure efficient production lines according to the actual needs of customers.

Corn deep processing machinery and equipment for raw materials: corn