LXG- 8 Auto Bottle Blowing Machine Feature
1.1 Preform Feeding & Handling system
- Continuous preform feeding system
- Proper preform stabilization time on star-wheel before spindle insertion
- Composite aluminum alloy chain: strong, no wear, low maintenance cost
- Self-lubricate bushing and sealed bearing
- Ejection system for oval or not well inserted preforms
- Quick-change system (option) in less than 5 minutes for different neck diameters: change of loading wheel and loading guides
1.2 Preform Heating System
- Perfect heating system design helps decrease the power consumption.
- Special oven design helps power saving and is easy maintain.
- Preform heating system with laminar flow.
- Low thermal inertia: higher heating process consistency and fast start-up
- Oven dimensions based on preform and max bottle size (from 8 to 16 lamps)
- Modular oven
- Adjustable position for neck change
1.3 Preform Transfer & Pitch Change
- Servo-driven pitch-change system to optimize heating efficiency (oven pitch) and maximum bottle diameter (blowing pitch)
- Simple and reliable system
- Servo-driven unit for same-time preform and bottle transfer
- Precise and gentle preform holding
- Very high transfer speed
- Quick change of personalized parts (tool-less)
1.4 Stretching & Blowing
- Electrically driven blowing clamp, no oil
- Servo-driven motion with levers and oscillator
- High clamp speed
- Double-sided pneumatic compensation
- Servo driven stretch rods
- Fine setting of stretch profile thanks to servo control
- Blow seals, fast and independent for every cavity
- Self-learning of stretch stroke based on preform-bottle size
- High tech blowing valves: fast and independent for every cavity, with individual pre-blow flow regulation
- Very quick exhaust
- Standard Air tanks for peak blowing ramp, providing higher output
- By-pass valve to avoid chilled water when not in production
- Less power consumption once machine is in idle mode or is waiting for downstream
- No condensation on blow moulds once the machine is not blowing bottles
1.5 Bottle Ejection
- Servo-driven unit for bottle discharge
- Discharge on air conveyor or belt conveyor or vacuum conveyor
- Bottle base cooling option
Ⅲ LXG-8 Machine Technical Parameter
2.1 Technical parameter
|
Item
|
LXG-8
|
Main machine
|
Max. bottle capacity
|
700ml(8 cavities); 2L(4 cavities)
|
Max. bottle diameter
|
Φ70(8 cavities); Φ110mm(4 cavities)
|
Neck diameter
|
Φ18~38mm
|
Max. bottle height under neck
|
<350mm
|
Max. preform height under neck
|
<150mm
|
Max. Clamping stroke
|
130mm
|
Max. Bottom die stroke
|
60mm
|
Bottle pitch
|
80mm(8 cavities); 160mm(4 cavities)
|
Heating pitch
|
40mm
|
Maximum output rate (bph)
|
15,000(8 cavities); 6,000(4 cavities)
|
Number of molds
|
8, 4
|
Heating part
|
Number of heating modules
|
6
|
Number of heating lamps
|
7
|
Number of preform bases
|
144
|
Electric part
|
Voltage
|
380V
|
Frequency
|
50/60Hz
|
Service power
|
40~55kw/h
|
Installation power
|
105kw
|
Air source
|
High pressure
|
3.5Mpa
|
High pressure air consumption
|
8.5m³/min
|
Chilled water
(water temperature ≤18℃)
|
Pressure
|
2~4bar
|
Flux
|
3.6m³/h
|
Cooling water
(water temperature ≤30℃)
|
Pressure
|
2~4bar
|
Flux
|
9m³/h
|
Weight
|
G.W.
|
Around 12000kg
|
Dimension
|
Main machine (L×W×H)
|
5800×2100×3000mm
|
Unscrambler (L×W×H)
|
3000×1400×3600mm
|
|
2.2 Main electric component list
No.
|
Name
|
Origin
|
Brand
|
Electric/control component
|
1
|
PLC
|
America
|
AB
|
2
|
Servo motor
|
3
|
Servo driver
|
4
|
Intermediate relay
|
5
|
Touch screen
|
6
|
Contactor
|
France
|
SCHNEIDER (TE)
|
7
|
Button
|
8
|
Air switch
|
9
|
Preform-infeed checking
|
Taiwan
|
RIKO
|
10
|
Switching power supply
|
Taiwan
|
MV
|
11
|
Heating module
|
Germany
|
SEMIKRON
|
12
|
Magnetic switch
|
Germany
|
FESTO
|
Valves/adaptor
|
1
|
Pre-blowing valve
|
Switzerland
|
SEITZ
|
2
|
2nd blowing valve
|
3
|
Exhaust valve
|
4
|
One-way valve
|
5
|
Pressurizing clamping valve
|
6
|
Cylinder control valve
|
Germany
|
FESTO
|
7
|
Cylinder
|
8
|
Mold-closing lead rail
|
Taiwan
|
ABBA
|
Remarks: all above component are imported with original packaging. Longsun has the right to change the default parameter according to the marketing change or customer special requirement without further notification, a 5% change of the equivalent parameter will be allowable against the marketing trend and the spare parts supply condition!)
|