Twisted tube heat exchange

Model:	OD 19mm/25mm/32
Brand:	gengpu
Origin:	Made In China
Category:	Industrial Supplies / Chemical Machinery
Label:	Enhanced heat transf , Heat exchange
Price:	¥800 / pc
Min. Order:	100 pc

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Product Description

Twisted tube is a kind of enhanced heat transfer tubes that firstly presented by Swedish Alards Company, and then improved by the USA’ Koch Heat Transfer Company, LP.

1.Structure and manufacture of twisted tube

The structure feature of twisted tube is that every cross section is an oval, when assembled heat exchanger they can be mixed bundles (that is, the mix of twisted tube and bare tube), and also can be a pure twisted tube bundle.

The manufacturing process of twisted tube includes:"partial pressure" and "distortion". The tube’s cross section is nearly an ellipse, of which the ratio of long axis and short axis is designed according to the flow velocity in tube passes and shell passes of heat transfer tubes. When the flow rate in tube pass is low, the ratio of the long axis and short axis shall be increased, or the flow surface shall be reduced in order to increase the flow rate.

2.Enhanced heat transfer principles of twisted tube

The unique structure of twisted tube can make the flow in tube pass and shell pass in the spiral motion at the same time, by this way it enhanced the turbulent intensity. The heat transfer coefficient of the twisted tube is 40% higher than the normal one, but the pressure drop are almost same.

3.Advantages of heat transfer with twisted tube

1	Lower pressure drop	No baffle plate, lower pressure drop in the shell pass
2	Higher heat transfer efficiency	It can increase the turbulent intensity, make the shell flow velocity and the direction change regularly, and enhance the mixture in lengthways
3	Less deposit	No blind zone in the shell


Stereogram of Stainless steel twisted tube	Stereogram of Carbon steel twisted tube

Seamless steel twisted tubes used for producing heat exchangers are complete ones without joints. Common materials used in steel tubes shows in bellow chart.

Tab. Material of tube

Type	No.	Standard	Supply condition
Carbon steel	10、20	GB/T 9948-2006 GB/T 6479-2000 GB/T 8163-2000	Annealed condition
Nickel
Titanium
Alloy of copper
Austenitic stainless steel	0Cr18Ni9	GB/T 13296-2002 GB/T 14976-2002	Pickling & passivation
	00Cr19Ni10
	0Cr18Ni10Ti
	0Cr17Ni12Mo2
	00Cr17Ni14Mo2

4.Specification of twisted tube


Fig. Basic dimension parameter figure of twisted tube

Tab. Basic parameter of twisted tube

Spec.	Lead St(mm)	Long axis a (mm)	Short axis b (mm)	Length of bare ends L1 (mm)
Φ8	200			Arbitrary length
Φ16	200			Arbitrary length
Φ19	200	23.0	13.0	Arbitrary length
Φ25	200	30.5	15.5	Arbitrary length
Φ32	200	37.0	22.5	Arbitrary length
Φ38	200			Arbitrary length

Note: The above table is the basic parameter of standard twisted tube. Twisted tube can be manufactured as the St and L, if there are special requirements.

5.Application of the Twisted tube

As twisted tube has been fast developed and improved in recent years, it is much more reliable and effective, which can almost be used in all kinds of shell and tube heat exchangers. More than 1000 twisted tube heat exchangers have been used since 1984, which can be used in gas-gas, liquid-liquid and liquid-gas heat transfer process, including chemistry, petroleum, food, papermaking, electric power, metallurgy, mining and urban heating industries.