Model: | QGT-1-800 |
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Brand: | ZSHC |
Origin: | Made In China |
Category: | Industrial Supplies / Electrical & Electronic Product Equipment |
Label: | Inverter Unit , DC Power Unit , Central Control Unit |
Price: |
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Min. Order: | 1 pc |
1. Brief introduction and working principal of the QGT-1 Solid State HF Welder
QGT-1 series solid state H.F welder is specially designed for straight seam welding. It adopts high power components of US IR IRFP460 MOSFET and Germany IXYS Company DSEI60-06A rapid recovery diode. The high power capacitor C and inductor coil L compose current-mode parallel upper-voltage resonance circuit, which doesn’t need output transformer. Thus, it not only improves the efficiency, but also increases the reliability of the welder.
The solid state H.F welder has such distinct features as energy-saving, effective welding, simple structure, easy maintenance, low failure rate, low maintenance cost etc.
2.Supply list
DESCRIPTION | COMPOSITION | QTY. |
QGT-1-1000KW
Solid State H.F Welder (one unit) |
DC Power Unit | 1 |
Inverter Output Unit | 1 | |
Central Control Unit | 1 | |
Water-water Heat Exchange Unit | 1 | |
Rectifier Isolation transformer | 1 | |
3D Adjustable Table | 1 | |
Output Leg | 1 |
3. Performance introduction
3.1 DC Power Unit
DC Power Unit includes rectify, flight wave and control parts. |
|
Power factor | 0.9 |
Power distribution capacity | 1500KVA |
Input voltage | 380/50 Hz 6% linear |
Ripple coefficient | <1% |
PLC type | SIEMENS |
Dimensions | 123cm(L)158 cm(W) 223cm(H) |
Working temperature | -5℃ to +50℃ |
Operating humidity | ≤85% |
3.2 Inverter Output Unit
The inverter part is made up by parallel MOSFET power transistor modules, which is easy for maintainance. |
|
Rated output power | 800KW |
Output frequency | 200KHZ |
Dimensions (without output leads) | 378cm(L)107 cm(W)260 cm(H) |
Efficiency | >85% |
3.3 Central Control Unit
Installed with LCD, power and speed adjust module, the pipe line can be completely controlled by the central control unit. |
Dispay and alarm — the output current and voltage of the DC power unit; armature voltage and current, excitation voltage and current of the DC speed adjust unit. |
Dimensions | 111cm(L) 132cm(W) 135cm(H) |
3.4 Water-water Heat Exchange Unit
Composition:Plate heat exchanger, water tank, pump and electrical control part. |
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Distilled water | <35℃ |
Cooling water pressure | 0.15-0.3Mpa |
Cooling water flow | >50m³/h |
Cooling system | Over-temperature protection for cooler |
Resonance method |
Series‐parallel Complex resonance |
Dimensions | 166cm(L) 110cm(W)185 cm(H) |
3.5 Rectifier isolation transformer
It is the input rectifier part of the equipment. It reduces the input voltage from 415V to 200V to ensure stable power supply, at the same time, to insulate the power grid. |
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Dimensions | 230cm(L) 220cm(W) 220cm(H) |
4. Features of solid state H.F welder
There are good reasons why solid state welders have displaced vacuum tube welders in the pipe and tube industry. These include higher efficiency, higher reliability, improved safety, and more installation flexibility.
4.1 Simple circuit and flexible installation
Using series-parallel complex resonance circuit, the power only needs to connect main circuit cable between rectifier power supply and the transformer and inverter unit. The installation only needs 2-3 days under good support of the user.
4.2 Complete protection and easy maintenance
Equipment has perfect failure alarm and fault display system. Once there is a failure, the LCD can show the fault location clearly, so that maintenance personnel can quickly find out the cause of the failure and troubleshoot.
Protection measures as follows:
a.Once the temperature of the oscillation component on module board is above 60 ℃, the device will automatically stop.
b. Once the working voltage of module board is lower than the setting value, the device will automatically stop.
c. Once the trigger pulse loses, the device will automatically stop.
d. Once MOSFET damaged,the device will automatically stop.
4.3 Small harmonic interference, no pollution to the power grid
With the transformer, RC and LC filter network, the harmonic of solid state H.F welder is small.When solid state H.F welder operates at full power, the power factor can reach 0.9 or more.
4.4 High efficiency, power saving and less cooling water
Compared with the vacuum tube welder, the solid state H.F can save 25%-30% power.It doesn’t’ need reservoir for out water, thus, the cooling water consumption reduces by 70%.
4.5 Less welding spatter, good welding quality
The power supply waveform of solid state H.F is stable, and the steel tube weld tends to be a straight line. The tests of drawing, flattening, flaring, water pressure and other performance are qualified.
5. Warranty Period
12 months from the date of the equipment is qualified to be commissioned by the Seller’s technician at the Buyer’s site. Or 18 months from the date of the equipment leaves the factory of the seller, which first comes, first serves.
Diana Wei
Tel: +86-312-2090169 E-mail: sales@zhuosihengchang.com
Wechat: 1332739751 Whatsapp:86-13323224636
Website: www.metalinductionweld.com
Baoding ZSHC Electrical Co.,ltd | |
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Country/Region: | He Bei - China |
Business Nature: | Manufacturer |
Phone: | 13323224636 |
Contact: | Diana Wei (sales manager) |
Last Online: | 27 Aug, 2022 |