Mannheim process potassium sulphate making equipment & techonolgy

Mannheim process potassium sulphate making equipment & techonolgy
Model:JF-1
Brand:GJ
Origin:Made In China
Category:Industrial Supplies / Other Industrial Supplies
Label:Potassium sulphate , SOP fertilizer , Mannheim furnace
Price: US $950000 / pc
Min. Order:1 pc
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Product Description

This technology is one of most advanced production methods of potassium sulfate--- Mannheim Process method. The core is updated new reaction furnace based upon the basis of dry baking method to produce the potassium sulfate. Under the support of the special equipment, it has resolved the abrasion and the corrosion under the condition of high temperature and strong acid and the process problem of continuous output. Comparing with the similar equipments from foreign countries, its outstanding characteristics are less investment, short building duration (four to six months), high atomization, reliable quality, high heating efficient, high output, and environment protective. The design, fabrication, installation, production process, inspection and testing of this whole set of technique and equipment, are completed by ourselves. We have successfully exported the whole set of equipment and technical know-how to overseas firms in Philippines, Indonesia, India, Egypt, Saudi, brazil etc.

Reaction process are: reaction temperature is 510-560, feed KCL and H2SO4 to reaction chamber properly, both will be mixed and reacted to generate K2SO4 and HCL gas. HCL gas be sucked by fan continuously and keep reaction chamber is little negative pressure, finished K2SO4 be moved to cooling propeller continuously to cooling and crushing, then goes into air-sealing propeller, be moved to drag conveyor, through crushing and screening, will be sent to storage silo.

 

List of whole set of equipment

No

Description

1

Raw material feeding equipment

2

The nonstandard bricks for the furnace body

3

The support platform and the surrounding equipment of the furnace

4

The transmission devices for the outer and inner main shafts of the furnace body

5

Distributor, agitator and conveyance equipment of the inside of the furnace

6

Cooling and crushing equipment for the hot finished potassium sulfate product

7

Sulfuric acid gas scrubbing equipment, cooling equipment for hot hydrochloric acid and absorption equipment of hydrochloric acid

8

Motor and operational panel

9

The connector for power motor engine of the furnace

 

 

2Consumption ration of the process for per ton potassium sulfate

Description

Specification

Unit

Quantity

Remark

Potassium chloride

K2O 60%

Kg

860

 

Sulfuric acid

H2SO4 98%

Kg

570

 

Calcium carbonate powder

 

Kg

40

 

Electricity

V=340  60HZ

kwh

60-70

 

Natural gas

 

M3

85

 

Water used for process

    ≤ 30℃

M3

1.2

 

Compensative water for cooling

 

M3

10

 

3The quality of raw material supplied by the buyer should meet the following quality standards:

Potassium chloride

Description

Index

Content of K2O  % ≥

60

Content of moisture % ≤

1.0

Color and shape

White powder

Sulfuric acid

Description

Index

Content of sulfuric acid (H2SO4) %

98-98.5

Content of ash  % ≤

0.03

Content of iron  (Fe) % ≤

0.005

Content of arsenic (AS) % ≤

0.0001

Transparent degree mm   ≥

50

Suspended matter ≤

Nil

 

 

Payment Terms:TT,LC
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Member Information

Hengshui Gains Trade Co., Ltd.
Country/Region:He Bei - China
Business Nature:Trading Company
Phone:18632864688
Contact:ZHANG Peter (General manager)
Last Online:14 May, 2024