TZ1300-25 1-side 1-coating Line

 

Coating line functions:

This is an economic sort of coating line relate to slim ACP top/bottom coil coating. Product thickness 0.02 mm ~ 0.1 mm appropriates for dividing panels This coating line is an enhance for those coating factories which intend to enhance product variety. It also matches factories in restricted measurement.

Application: For coating top coil and bottom coil of ACP( Aluminium Composite Panel), specially for coating slim gauge aluminium coil making use of for dividing panels.

Advantage: Economical and also easy to use, tiny dimension workshop needed

 

1. Main parameters of coatingline

Material parameter

Thickness:	0.02～0.1mm
Width:	1240mm
Outer diameter OD(max):	Φ1100mm
Inner diameter:	Φ150mm, Φ405mm
Bobbin material:	Steel or paper
Inverval-layers deviation tolerance:	≤0.8 mm (Excluding the bottom 5 layers and exterior 2 layers)
Coil over-all deviation tolerance:	≤2 mm (Excluding the bottom 5 layers and exterior 2 layers)
Coating thickness:	Dry film thickness: 8~15 um
Product Weight:	Max 3000kg（Excluding bobbin）

CCL Processing Speed: 25 m/min (Speed benchmark: thickness 0.1mm coil exclude PVDF coating)

 

Heating Energy Source: LNG, LPG

 

Roller coating Process: Continuous 1 side 1 coating & baking

 

Properties and features:

Roller width:	1500mm
Coils feeding centering adjustment :	±75mm
Threading speed:	5～10m/min（Adjustable）
Line maximum speed:	25m/min
Line speed accuracy:	Steady Speed, ±0.1%;Acceleration, ±0.4%
Uncoiling tension range:	80～150kgf
Processing tension range:	80～150kgf
Coiling tension range:	80～200kgf
Tension accuracy:	Steady Speed, ±1.0%; Acceleration, ±2.0%
Line space dimensions:	55000mm×7500mm×6000mm
Heating Energy Source:	LNG, LPG

 

2. Basic Production Process

Coil loading → Uncoil machine → Pretreatment (Including Degreasing, Water washing) → Chromizing → Drying → Re-direction → Topside roller-coating → Curing oven → Cooling → Tension machine → Recoiler → Coil discharging

 

3. Main devices list

Name	Quantity
Coil loading device	1
Sewing table	1
Pretreatment line	1
Drying device	1
Coater	1
Curing Oven	1
Heating system	3
Air cooling devices	1
3-rollers cooling device	1
Tension device	1
Recoil machine	1
Electrical system	1

*Optional configuration: waste gas treatment and energy recycle system.

 

4. Water and power consumption of coating line

Total power consumption:	50KW
Compressed air:	Min5.5bar，1Nm3/min，actual consumption 0.5Nm3/min
Water:	Deionized water, supply quantity is about 4T/h
Heating fuel:	LPG or LNG
LPG consumption:	0.2 CBM/min
LNG consumption:	0.5 CBM/min

5. The coating line design and manufacture leads 90 days, installation and testing leads 60 days.
6.Trade terms: FOB, CIF are available
7.Payment terms: T/T, D/P, LC are acceptable
8. Packing style: Wooden pallet
9. Transportation: by sea

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