Cylinder Keyway Broaching Machine

Cylinder Keyway Broaching Machine is a servo-motor and ball screw rod driven broaching machine, specially designed for processing the keyway on lock cylinder core or padlock rotors, for I-shaped-keys, S- shaped-keys and computer keys.

It has 4 vibrating feeders, 4 discharging chutes, double-side fixtures, each fixture can process 2 cores, each side can process different keyway by different type of segments. Segments move, fixtures don't move, cores are held by fixtures. One cycle trip can processing 4 cores.

Features:

1.

1. High accuracy, +/-0.02mm

2. High efficiency, 1850-2100 PC/H

3. Broaching Segments length:

   12x100mm, or 6x200mm.

4. Power consumption: 6.0KW

5. PLC control.

6. Touch screen setting and display, easy

   program.

7. Easy operating. Automatic loading

   (with vibrating feeder), automatic pneumatic feeding, automatic pneumatic clamping, automatic broaching, automatic discharging.

8. Core position check automatically.

9. Pressure insufficient, core stuck alarm automatically.

10. Speed adjustable by VFD.

11. Convenient adjustment for different sizes of cores

12. Fast tool change-over system

13. Dry processing, no need cooling system.

14. With chips collector

15. Low noisy.

Specification	SKBC4
Processable material	Brass
processable diameter	7-15mm
processable length	25-60mm
Accuracy	+/-0.02mm
Efficiey	1850-2100 Pcs/H
Power Consumption	6.0Kw
Dimesion	4.4x0.9x1.6m
Weight	1800kg
Required compressed air	0.4-0.6MPa

 

Automatic index multi-station machines are specially designed for  for lock cylinder processing, having multi-stations, all stations can operating synchronously, can automatically finish all or some of steps of loading, pilot-hole drilling, pinholes drilling, location-slot milling, tail lateral milling, tail slot milling and discharging, etc.

 

Features

1/. PLC & HMI control system.

2/. Touch screen set and display machine commands, processing data, production statistics, error information, and trouble shooting guide.

3/. Servo motor driven, ball screw rod and linear guid rail transmission make the products with high accuracy and  stable quality 

4/. Index rotary parts transferring from one station to next station.

5/. Compact design, combining all or some of pilot-hole drilling, pinholes drilling, location-slot milling, tail lateral milling and tail slot milling processing into one unit.

6/. High efficiency, low cost.

7/. Accuracy +/-0.025mm.

8/. Sizes adjustable, for different cylinders.

9/. Operating simple.

10/. With automatic vibrating feeder.

 

Specification		SKLC2	SKLC5
Applicable material		Brass,cast iron
Processable size		25-70mm
Application:		S-slot cylinder, I-slot cylinder, computer lock cylinder slot
Function		Pilot-hole drilling	Pilot-hole drilling
		-	Pinholes drilling
		-	Location-slot milling
		-	Tail lateral milling
		Tail slot milling	Tail slot milling
Working efficiency, Pcs/ 8 hours		3000-4000	6000-7000
Power consumption		3.5kw	5.0kw
Size, m		1.5x 1.3 x 1.6	1.9x1.8x1.7
Weight, kg		1700	1800
Required air compressor		4~6 bar

 

Brass Cylinder forming lathe SKJT21 Automatic Brass cylinder

Shenzhen Kaite Industry Co., Ltd.

forming lathe for locks and padlock with automatic bar feeder is

specially designed for manufacturing of brass cylinder of lock and

padlock with desired shape from brass bar automatically.

it is the necessary first process for the manufacture and processing of lock core.

It adopts oil-bath full-automatic feeding mode, loads 15-20 bars one loading, and can automatically feeds bars continually.

Features

High production speed, for example, can make out 13-18 pieces per minute for 30 mm long lock core.

High precision: +/- 0.015

With Touch screen and PLC/PC control, displays sets commends and displays and stores all processing programs.

Automatic feed, automatic forming, automatic discharging.

Model		SKJT21
Spindle speed		4500-6000r/min
Chuck		Pneumatic spring chuck
Part Max rotary diameter		17mm
Max. machining length		80mm
Feed speed		5mm/r
Rapid feed speed		1200-6000mm/min
Processable lock cylinder size	Diameter	<18mm
	Long	<85mm
Processing speed		12-18pcs/min
Size Accuracy		+/-0.015mm
Concentricity ( for 80mm long max, diameter 17mm max)		+/-0.016mm
Power consumption		3.5KW
Control system		PLC motion control
Automatic feeder		Motor: 0. 4KW
Air compressor: ( user supplied)		0.6Mpa, air hose ID6mm OD8mm

 

Automatic lathe for pin SK1038 is specially designed for lock industry, for producing normal pins and abnormal shape pins. It is cam driven with CNC control, accuracy stable, total automatic, operation simple and maintain easy.

 

Features:

1/. Cam and servo driven, the CNC control, touch screen display, easy program.
2/. Coil feeding can greatly save scarp and time.
3/. Automatic straightening, automatic feeding.

4/. High speed cutting. High production efficiency. 5/. High accuracy: +/-0.012
5/. Compact, robust mechanical design.

Specification
Model	SK1038
Processable material	Brass
Max. stock diameter	4mm
Processable pin length	10mm
Processable efficiency	50-100 pc/min
Cutting tools	2 pc
Toolhead speed	4000-6000rpm
Motor	1.97KW
Dimension	1700*1100*1750mm
Weight	670kg

 

SKCC10 Automatic index Multi-station Cylinder Cover Combination machine is specially designed  for cylinder cover processing, all stations can operate synchronously. 

 

It has 10 stations,  automatic loading, cylinder hole drilling, cylinder hole reaming, thread bottom holes drilling, threading, pinholes drilling, axis hole drilling, pinholes deburring, rear end milling and discharging, etc.

 

 

Features

1/. PLC & HMI control system.

2/. Touch screen set and display machine commands, processing data, production statistics, error information, and trouble shooting guide. 

3/. Servo motor driven, ball screw rod and linear guid rail  make the products with high accuracy and  stable quality

4/. Index rotary parts transferring from one station to next station.

5/. Compact design, combining of  all drilling, reaming, threading deburring and end milling processing into one unit.

6/. High efficiency, low cost.

7/. Accuracy +/-0.02mm.

8/. Sizes adjustable, for different cylinders.

9/. Operating simple.

Specification		SKCC10
Applicable material		Brass,Zinc
Application:		Cylinder cover
Working efficiency, Pcs/ 8 hours		2200-2600
Power consumption		16.00kW
Size, m		2.3x2.1x2.3
Weight, kg		2900.00