15T Heavy Duty Horizontal Lathe Machine

CW61125H/9000

Main Features:

This series lathe guideway width is 1100mm, and max. loading weight between two centers can get to 10T.

These lathes can perform to turn end faces, cylindrical surfaces and internal holes as well as metric, inch, module and pitch threads. The top slides can be operated individually by power for cutting short taper surface also, can be turned automatically through the compound movement combining longitudinal feed with the top slide feed, moreover, the machines may be used for drilling, boring and trepanning. They are characteristics of power, high spindle speed, high rigidity. The various ferrous and non-ferrous metals parts may be turned through the heavy cutting by carbon alloy tools.

 

Understanding the heavy duty lathe machine

Introduction

When it comes to precision machining, industries such as manufacturing, automotive, aerospace, and shipbuilding rely on advanced tools and equipment to meet their production needs. One such machine that plays a crucial role in these industries is the heavy-duty horizontal lathe machine. In this article, we will delve into the details of the 15T heavy-duty horizontal lathe machine, exploring its features, advantages, applications, and more. We sell best Lathe Machine. If you want to wholesale high quality heavy duty lathe machine, you can browse the product details and contact us to get a quote.

 

What is a heavy duty lathe machine?

A heavy-duty horizontal lathe machine is a powerful tool used for turning and shaping various types of materials, such as metal, wood, and plastic. It features a horizontal bed with a rotating spindle, on which the workpiece is securely held. The machine's cutting tool moves along the length of the bed, allowing for precise cutting, drilling, and turning operations.

 

Standard Accessories:

4-jaw chuck; steady rest; follow rest; dead center; center sleeve; working lamp; coolant system; foundation screws; tools; english manual;

 

Advantages of a heavy duty lathe machine

1. Increased Precision

One of the key advantages of a heavy-duty horizontal lathe machine is its ability to deliver high levels of precision. With its robust construction and advanced control systems, this machine can achieve tight tolerances and excellent surface finishes. It ensures that the final product meets the required specifications, making it indispensable in industries where accuracy is paramount.

2. Enhanced Stability

The horizontal orientation of the lathe machine provides enhanced stability during heavy-duty machining operations. The workpiece remains securely fixed to the bed, reducing vibrations and minimizing the chances of errors. This stability is crucial when working with large and heavy materials that require substantial cutting forces.

3. Versatility and Flexibility

A 15T heavy-duty horizontal lathe machine offers versatility and flexibility in machining operations. It can handle a wide range of workpiece sizes and shapes, allowing manufacturers to produce diverse components. From small intricate parts to large cylindrical components, this machine can accommodate various requirements, making it an ideal choice for different industries.

 

Applications of a heavy duty lathe machine

1. Manufacturing Industry

In the manufacturing industry, the 15T heavy-duty horizontal lathe machine is extensively used for machining components that require high precision and accuracy. It can produce shafts, gears, flanges, and other cylindrical parts used in machinery and equipment. The machine's ability to work with different materials, such as steel, aluminum, and brass, makes it indispensable in the manufacturing sector.

2. Automotive Industry

The automotive industry heavily relies on heavy-duty horizontal lathe machines for the production of engine components, brake rotors, and axle shafts. The precision and stability offered by these machines ensure that critical parts meet stringent quality standards. Additionally, the ability to perform both rough and finish machining operations on a single machine streamlines the manufacturing process and reduces production time.

3. Aerospace Industry

In the aerospace industry, where safety and precision are of utmost importance, heavy-duty horizontal lathe machines are used to manufacture various components for aircraft and spacecraft. From turbine shafts to landing gear parts, these machines play a crucial role in shaping critical aerospace components. The ability to work with exotic materials, such as titanium and high-strength alloys, makes them well-suited for aerospace applications.

4. Shipbuilding Industry

The shipbuilding industry relies on heavy-duty horizontal lathe machines to manufacture propeller shafts, rudders, and other components required for ships and submarines. The machines can handle the large dimensions and weight of these marine parts, ensuring their accuracy and reliability. With their ability to work with different materials, shipbuilders can produce components that withstand harsh marine environments.

 

Features and Specifications of a Heavy Duty Lathe Machine

1. Bed Length and Swing Diameter

The 15T heavy-duty horizontal lathe machine typically comes with a bed length of XX inches, allowing for machining of long workpieces. The swing diameter, which refers to the maximum diameter of the workpiece that can be accommodated, is XX inches. This generous bed length and swing diameter enable manufacturers to handle a wide range of components.

2. Spindle Speed and Motor Power

The machine's spindle speed plays a crucial role in determining the cutting speed and surface finish. The 15T heavy-duty horizontal lathe machine offers a variable spindle speed ranging from XX to XX RPM (revolutions per minute). This flexibility allows operators to optimize cutting parameters based on the material and operation.

 

The motor power of the machine is another important specification. The 15T machine typically features a powerful motor with XX horsepower (HP), providing the necessary torque and cutting power to handle heavy-duty machining tasks.

3. Tooling and Chucking System

The heavy-duty horizontal lathe machine is equipped with a tool post that holds various cutting tools. It allows for quick tool changes and provides multiple tool positions to accommodate different operations. The 15T machine often includes a turret tool post, enabling automated tool changes and reducing setup time.

 

The chucking system of the machine ensures secure clamping of the workpiece. The 15T machine typically features a hydraulic chucking system that provides strong and reliable workpiece holding, ensuring stability during machining operations.

4. Control System and Automation

The control system of the 15T heavy-duty horizontal lathe machine allows for precise control of cutting operations. It includes features such as digital readouts, programmable logic controllers (PLCs), and intuitive user interfaces. The machine can be operated manually or in automated modes, depending on the complexity of the machining task.

 

How to Choose the Right Heavy Duty Lathe Machine

Choosing the right heavy-duty horizontal lathe machine for your specific needs requires careful consideration of several factors. Here are some key aspects to consider:

1. Considerations for Machine Size

The size of the machine should align with the size of the components you intend to manufacture. Evaluate the maximum swing diameter and bed length to ensure they can accommodate your workpieces comfortably.

2. Precision and Tolerance Requirements

Assess the precision and tolerance requirements of the components you plan to produce. Consider the machine's capabilities in terms of accuracy, repeatability, and surface finish.

3. Material Compatibility

Determine the materials you will be working with and ensure that the machine is capable of handling them. Consider the spindle speed range, motor power, and tooling options suitable for the materials you will be machining.

4. Operational Requirements

Evaluate your operational requirements, such as the need for automation, tooling flexibility, and control system features. Consider the level of operator expertise required and the ease of programming and setup.

 

Maintenance and Care for a Heavy Duty Lathe Machine

Proper maintenance and care are essential to ensure the longevity and optimal performance of your heavy-duty horizontal lathe machine. Here are some maintenance practices to consider:

1. Regular Cleaning and Lubrication

Keep the machine clean and free from debris to prevent contamination and damage. Regularly lubricate moving parts, such as the spindle, lead screw, and guide rails, to ensure smooth operation and minimize wear.

2. Inspection and Alignment Checks

Periodically inspect the machine's critical components, such as the chucking system, tooling, and tailstock, for any signs of wear or misalignment. Align the machine if necessary to maintain accuracy and precision.

3. Tooling Maintenance

Inspect cutting tools regularly and replace worn or damaged ones. Keep tool holders clean and in good condition. Ensure proper tool geometry and sharpness for optimal cutting performance.

 

Conclusion

The 15T heavy-duty horizontal lathe machine is a powerful tool that finds extensive use in various industries, including manufacturing, automotive, aerospace, and shipbuilding. Its ability to deliver high precision, stability, and versatility makes it an indispensable asset for producing critical components. By carefully considering the machine's features, specifications, maintenance requirements, and cost factors, you can make an informed decision when selecting a heavy-duty horizontal lathe machine that aligns with your specific needs.