The main part of the straight-wire drawing machine
Capstan material: Based body 45 steel, working surface sprayed with carbonside tungsten alloy powder, hardness above HRC60, surface roughness 3.2Ra. Capstan cooling: internal narrow seam water-cooling (external can use wind force, wear silk)
Transmission system: LZ350-LZ560 wire drawing machine drives through one grade or two grades with a strong narrow V belt smoothly. LZ450-LZ1200 with a powerful drive system which is one grade narrow V belt and one grade hardened gear (vehicle offset spiral bevel gear with) transmission, coincident with high, smooth transmission, low noise; can also use a strong Narrow V belt drive gear box + standard hardened.
The die box: The box is a lubrication and cooling cavity, using the Hough model (pressure), the box can be universally adjusted, The die size: is for users provided (the common users are 40mm*20mm). Rotary die boxes, pressure mold, and mold box mix gray box devices are chosen.
Tuning Device: The tuning roller has a sprayed surface is wear-resistant, and adopts pneumatic reverse tension tuning with the tension constantly adjustable
Controlling system
1) The main form of control system adopts a homemade frequency converter or the brand confirmed by the customer to promise high accuracy.
2) The secondary circuit uses a German production S7-300 PLC controller, so the automation degree of the machine greatly improves, the machine's faults.
3) Parameters input by the touch screen, the operation is simple, high reliability, the drawing process broad, and can be easily realized jump touch drawing
Wire pay-off system: Pay-off stand or I-spool pay-off machine
Wire take-up machine:
Main Functions: meter counter: 0.1% tolerance; the machine decelerates automatically at a fixed length and stops; it can perform wire breaking detection and stop automatically; any drum joggles positively and negatively and links left and right; all failure information and handling information can be displayed; all movement information is monitored. It supports any die arrangement process and can make compensation automatically through tuning after the die is worn out, which makes it not easy to break the wire. It is provided with a jumper that can cut out drum drawings freely to adapt to different processes. It can perform remote control and diagnosis with the backup of the industrial Ethernet according to customers' requirements.
Safety and Environmental Protection: Adopting a fully enclosed protection system, has good safety; a dust-removing pipeline system can be set to reduce dust pollution according to users' requirements.
Material Suitable for Drawing: Welding rod; welding wire (gas-protection welding wire, submerged arc welding wire, flux-cored welding wire); steel wire (high, medium, and low carbon steel wire, stainless steel wire, pre-stressed steel wire, tire bead steel wire, rubber tube steel wire, spring steel wire, steel cord, etc.); wire and cable (aluminum-clad steel wire, copper wire, aluminum wire); alloy wire and other metal wire.
