Principle of continuous extrusion Pinciple of continuous cladding

Top reason to select
1. Superior Performance with Lower Price and Higher Output
2. Over 20 Years Thorough Research and Application
Patented planetary brush and high pressure vortex aluminum cleaning units
Dedicated designed chambers and dies tooling Super-high 100MPa hydraulic system and 250MPa wheel clamp technology
Nominated 8 states level "scientific and technical award"
3. Proved Practical by Over 100 Installations
Skilled technicians, special measure tools to ensure the quality
4. Robust Machinery in Manufacture, Design, Production
Long life for the spare parts
Numerical simulation for the design of the machine, die and chamber
FEM Stress Check for the model of the machinery
EDM and NC guarantee the parts precision
5. Reliable Source of All Electric and Mechanic Components
DC motor, ABB, Mitsubishi electric components
Eurotherm ADC inverter and ADLINK PC
NBZD gearbox and Rextoth hydraulic
6. Universal and Flexible
Capable of continuous extrusion and continuous cladding purpose
Transform to cooper or aluminum production
Harden apparatus to control the hardness of the flat wire
7. Advanced Automation Computer Control System
User friendly touch screen GUI
Present and record all aspect information of the whole process
Adopt Fuzzy logic, neural network and PID loop control technologies
Simple button click and manipulation the whole process
8. Rapid Feedback Support Team
Deliver primary spare parts within 2 days after order
Engineers on-site service within 3 days after customer claim
9. Full Range of Machinery for Customizable Turn-key Project

Advanced Machinery y
Universal SLJB350 capable of continuous extrusion and continuous cladding purpose
Interchangeable TLJ series machinery can adopt both cooper and aluminum as feedstock
Cleaning Patented planetary brush and high pressure vortex aluminum cleaning units
Chambers Dedicated designed chambers and dies for various copper and aluminum products
FEM FEM stress check by I-DEAS for the machinery parts during the CAD process
Simulation Deformation process has been numerical simulated and optimized via the DEFORM simulation software
Manufacture High quality material in the manufacture, special heat treatment for the principal parts and result high reliable machinery
Exactness Manufactures for the important parts are NC and EDM methods
Strength Hardness of the flat wire can be adjusted by the hardener unit
Take-Up Automatic and synchronous take up by speed control and tensile control
High Pressure The super-high hydraulic can reach the high pressure of 100MPa

Production Tooling
Tooling supplied by our company using the computer controlled equipment particularly use in dies, die mandrel sets and die chambers.

Continuous extrusion, TBJ300 series, adopts advanced technology in the world,   continuously feeds the raw material like rod of certain specification into revolving squeeze roll grooved. The rod is to be rubbed and extruded in the holddown groove, generating sufficient temperature by enormous force of friction and extrusion and getting state of recrystallization, then to be extruded and formed in one piece through cavity and the purpose-made die, which could promptly make various copper or aluminum flat wire with high quality.