Uncoiler--- flatting --- punchine --- fast feeding --- opto-electrical cutting --- forming --- alignment device --- collection --- controller --- forming moulds

Unit performance:

1, Total power of equipment is 90kw

2, Maximum height of profiles formed: 85mm

3, Maximum thickness: 4.0mm

4, Maximum forming speed: 15m/min

5, The welding machine body structure must conform to the requirement, the welding must conform to the national welding standard.

6, The equipment after antirust processing, brush antirust paint first, the antirust paint must cover comprehensively, then brush the high quality finish paint. The movable part shows the different color for caution.

 

Equipment parameter:

1、          De-coiler

1)  The un-coiler with bipyramid and tension power,

2） Loading 8T. Inner diameter of coil: φ508mm,

3)  Maximum diameter of coil: φ2000mm,

4)  Power of tension power: 2.2kw,

 

2，          Flatting machine

1) The wall plate type seven roller flatter, two rollers clamp deliver, five rollers for leveling.

2) Power: 7.5kw,  

 

3， Punching machine

1) Using  type Yl32-315 4 pillar hydraulic pressure puching machine,

2) Hydraulic pressure power: 22kw.

3) Material of blade mould & plunger chip is alloy steel Cr12MoV.

4，          Fast feeding

1)  Initiative delivers.

2） The power disposition is the 2.2KW.

3）The reductor is ZQ250.

5，          Opto-electrical Cutting device

6，           Forming machine:

1) Forming racks: 12sets

2) Cast iron torri type

3) Width of machine: 550mm

4) Material of torri is HT200, tempering

5) Double axis transmission gear box 1set, under the axis transmission gear box 10set, bevel gear modulus M=9, material of gear box is only HT200.

6) Power of main machine: 55kw, transducer speed governor. ZQ650 ，reductor, speed ratio:48.57, Between the transmission gear box uses 1 inch double chain drive; Connects with the rotary drive shaft between rollers, rotary drive shaft model 140-275; Uses 1.5 inch double chain drives with the speed reducer;

7， Collection table

8，          Control system

Production line uses PLC controller, opto-electrical device control cutting. But manual and automatic control whole production line for each part coordination.

9， Forming mould:

Material is GCr15. Whole quenching hardness is HRC58 º ~62 º