Customized electronic police post, 6.5 * 11 meters bayonet control rod
Star control rod, cylindrical control rod, cone control rod processing technology and the street lamp pole processing technology is basic and same, the poles of the flow chart can reflect the control rod production process:
One, post production process:
The factory photo
( 1 ), ( 2 ) material under bending and ( 3 ) to ( 4 ) repair welding polishing ( 5 ), plastic, ( 6 ), ( 7 ) first floor mounted, ( 8 ), ( 9 ) welded plate ( 10 ) open the door to door, electrical, welding the bottom lock" ( 11 curved fork ( 12 ) ), ( 13 ), galvanized, spray ( 14 ), ( 15 ) delivery inspection
Two, the process to french:
1 shearing
1.1 cut before the first adjusting the cutting machine with the desired longitudinal inclination of scissors ruler to conform.
1.2 set the plate position, ensure the remainder maximum size, so that the material can use.
The 1.3 length is controlled by the drive usually ensure, wide bottom size = + 2mm high pole blanking dimension tolerance of each rod head is taken tolerance; general: 0-2m. Microcephaly with negative tolerance, - 2-0mm size adjustment after cutting, by adjusting machine, automatic cutting machine.
Equipment: 1.4 materials should check the slitting equipment performance, removal of debris on the track, keeping good operation of equipment.
2 bending
Bending pole production is the key procedure, bending quality, directly affects the quality and pole bending after repair. Specific attention is as follows: 2.1: first clean sheet bending before cutting slag, ensure the bend without cutting slag crushing mold. 2.2 check sheet length, width and straightness, straightness is less than or equal to 1 / 1000, such as straightness requirements, correction, especially polygon rod must ensure straightness. 2.3 big bending machine bending depth, determine the plate location. 2.4 in the sheet on the right line, error: < / 1mm. 2.5 correct on the line, the correct bend, the seam of the tube reaches the minimum, while the two side of a high end is not more than 5mm.
The 3 welding
Welding of bending pipe joints after welding. Due to welding is a semi automatic welding, is mainly due to more responsibility of welders, welding should adjust the welding position, ensure the welding line straightness.
Full automatic gas shielded arc welding
4 repair grinding
Repair of grinding is to automatic welding tubes after defect repair. Repair personnel should be inspected one by one, found defective local repair, welding is completed, then the grinding, grinding of the joint and seam is basically the same.
5 plastic
Shaping process comprises a lamp rod straightening and billet rods at both ends of the circle and polygon diagonal size, general tolerances: < / 2mm. Preform rod straightness error does not exceed: = + 1.5 / 1000.
6 block
Parallel process is formed by bending the tube ends of smoothing, ensure pipe and centerline of the vertical angle and height, there is no injustice, while smoothing after, for surface polishing.
The 7 floor mounted
Spot welding bottom flange and the rib plate, is the key to ensure bottom flange and the lamp straight centre line, rib plate and the bottom flange and vertical, with straight generatrix leveling line lamp.
8 welding bottom flange and reinforcing plate
Welding requirements according to national standards of welding process, welding quality welding seam should be beautiful, no porosity, slag inclusion. 9 open the door
This procedure in the work process, must bold but cautious ( 1 ) should first see the drawing direction of the door, and then in accordance with the drawings size location. Dimension includes: upper and lower, left and right, and frame size, plasma cutting should be cautious, ensure the slot is a straight line, at the same time cut off the door with a lamp post number by welding burning word.
10 welding door, electrical bar, a lock seat
Welding the door when 20mm wide door, out of 8-10mm position down, especially when welding door should be close to the poles, welding firmly. Electric welding and the lock seat, mainly in accordance with the drawings set position, the lock seat welding in middle of the door, error + 2mm, keep the top level, can not exceed the lamp post.
11 curved fork
Curved fork process and open have the same character, should be bold but cautious. First of all pay attention to the direction of the door, second attention point of bending, third lamp fork angle, traction speed cannot unsteadiness, and finished product rate of 100%.
12 galvanized
Galvanized directly affects the quality of galvanized lamp post, according to national standards galvanizing, plating after the surface is smooth, no color, no tears, tears serious pole must students returned plating.
13 spray
The purpose is to spray is a beautiful, two to 13.1: the galvanized anticorrosion polished rod surface polishing grinding, ensure the lamp post smooth surface, formation. 13.2 straightening: will the polished rod straightening and mouth-shaped plastic, Denggan straightness must reach 1 / 1000, diameter requirements: small rod = + 1mm; high bar = + 2mm. 13.3 door 13.3.1 all door plate galvanized after treatment, treatment includes hanging zinc, zinc and the locking hole leakage existing in the zinc. 13.3.2 drill the screw holes must be vertical drills and door, door to door around gaps, calm down. 13.3.3 screw fixation after, door can not loose, solid legislation must be firmly to prevent the transit shed. 13.3.4 spray powder: will be packed into the spray room door post, according to the production plan requirements plastic powder spray, and then into the oven, drying room temperature and heat preservation time should be strictly in accordance with the requirements of the plastic powder, plastic powder to ensure adhesion and smoothness and other quality requirements.
In 14 the factory inspection
By the factory quality inspection, factory inspector must be in accordance with the pole test project item-by-item inspection, inspectors must be recorded and archived, inspector signature before shipment.
15 dressing, delivery
Traffic signs, road signs, signs, billboards, a vertical rod
Dihao lighting
We have the spirit of" dedication, effort, so it's perfection itself." concept, adhere to the" quality first, the credibility of the first, the user first" purpose, in order to" quality is our life, is the credibility of our tomorrow" for the creed, dedicated to the broad masses of old and new customers to provide quality services. We learn from your advice, to provide you with satisfactory products; for you to save money, peace of mind!!!
-- -- is all over the country dealers, developers, manufacturers, enterprises and institutions of the benefit community.
Welcome to our factory processing pole, control rod, power poles, street lamp pole, lighthouse, lightning protection tower, decorative tower, solar lights, solar accessories, traffic lights, lamps, here, steel plate after feeding, in addition to galvanized external, can completely in the area to complete the whole production process of steel, which would reduce many intermediate links, but also avoided as a result of inadequate equipment everywhere processing comes short-distance transport costs, the production cost will be reduced to the minimum, but also greatly shorten the production cycle, because the line, has strong production capacity, product quality and consistency is good, can satisfy the production, delivery fast production tasks. I plant mainly produces high rod lamp, solar lights, road lights, landscape lights, squares, docks, courtyard and indoor industrial lighting.
Gaoyou Imperial City Steel photovoltaic lighting equipment factory is located in the Beijing-Hangzhou Dayun River Chinese historical and cultural city of Yangzhou city of Beijiao east of Beijing-Shanghai high-speed, South Shanghai-Nanjing high-speed, close to Ning Qi bridge, railway. The geographical position is superior, the traffic is convenient. Is specializing in the production of various types of lamps, lamps processing, electric light source products research, production and solar lighting research, application of high-tech enterprises.
Contact person: Zhang You address: Jiangsu province Gaoyou city Guo Ji Industrial Park
Mobile phone: 15312822987 true: 86051484246315 QQ: 1273318887: dh98888@163.com mailbox
I plant safety signs, signs, traffic safety signs, nameplate and other signs of professional production enterprises, according to the latest national" road traffic safety signs" production, specifications: triangle side length 70, 90, 110cm; circle has a diameter of 60, 80, 100cm; according to the requirements of the production of rectangular, material
Aluminum reflector, thickness of 0.15cm, 0.2cm, 0.3cm; reflective grade general, engineering level, high-strength grade, enhance the level and diamond level so as to meet the needs of different users. This product has good reflective effect, strong wind resistance, in the wild after expose to wind and rain, not easy to fade. Set in the factories and mines, construction sites
, electric power facilities, transportation, communication industry should pay attention to the traffic facilities, security alarm is sounded to people, transportation enterprises and institutions to safety management, knowledge propaganda work of the right-hand man.