| Model: | - |
|---|---|
| Brand: | JNY |
| Origin: | Made In China |
| Category: | Metallurgy , Mining & Energy / Metallurgy & Mining / Non-metallic Mineral Products |
| Label: | FOUNDRY SAND , CERAMIC SAND , CERABEADS |
| Price: |
-
|
| Min. Order: | - |
| Last Online:11 May, 2015 |
Description of Ceramic Sand
Ceramic Sand is a kind of refractory particle with diameter of 0.020mm~3.350mm, mainly
made of Al2O3·SiO2. It is ball-shaped particle made from bauxite by high-temperature melting
in electric-arc furnace, spraying and cooling.
Features of Ceramic Sand
Solid spherical sand
1) Excellent in fluidity and filling efficiency owing to its ball-shape. For complex shape castings, inner include angle, deep concave, flat holes and other parts which are difficult to fill, it can work efficiently. Thus, the defect like metal penetration and the workload of cleaning can be reduced significantly.
2) Smooth surface, the structure is tight, and the binder can be uniformly covered.
3) Small surface area can reduce one third the amount of binder.
High refractoriness
1) Superior refractory equivalent to zircon and Chromites
2) Higher than silicon sand, can be used for casting various materials.
3) Non-stick, non-sintering on the casting, which reduces the deformation of the casting.
Low coefficient of thermal expansion
1) Can be comparable to the zircon sand.
2) Ensures fewer or no casting defects such as veining and deformation.
Low gas evolution and high permeability
Can reduce defects, increase overall yield of casting and lower the cost of casting materials.
Low bulk density
The bulk density is 1.79-1.87/cm3, lower than the chromite sand of 2.5-2.9/cm3.The sand core is easy to move with light weight, and also can reduce the usage amount of sand.
Artificial foundry sand
1) It has stable chemical parameter and unified physical properties.
2) Acid and alkali binder can be used.
Low cleavage breakage rate
It is not only can be easily reclaimed but also makes it more environment protective from powder dust. Owing to its performance regeneration, cost of material can be reduced tremendously.
Applications of Ceramic Sand
♣ Widely used in foundry technique like resin-bonded sand, sodium silicate sand, and clay-
bonded sand for sand core and casting mould making.
♣ Replace chromite sand and widely used in sand core making like jacket core, oil duct core,
tappet core of engine.
♣ Replace chromite sand for steel casting facing sand and sub-layer of molding sand (backing
sand).
♣ Widely used as dry sand and sand box for EPC process and V method of casting processes.
♣ Widely used as the main raw materials of advanced refractory products (Ladle drainage sand,
gravity casting material, casting coating, etc.).
♣ Widely used as cleaning sand for copper and aluminum alloy castings.
Classification of Ceramic Sand
1. Physical and Chemical Properties of Ceramic Sand
|
Item |
Index |
Item |
Index(%) |
|
Bulk Density(g/ cm³) |
1.79-1.87 |
Al2O3 |
65-82 |
|
Apparent Porosity(%) |
<10 |
SiO2 |
15.32-21.6 |
|
Ambient Compressive Strength (Mpa) |
46 |
Fe2O3 |
1.5-3.0 |
|
Refractoriness (°C) |
≥1800 |
MgO |
0.23-0.7 |
|
Refractoriness Under Load (°C) |
1720 |
CaO |
0.16-1.5 |
|
Thermal Expansion Rate%(800-1450) |
0.03-0.13 |
TiO2 |
1.99-2.71 |
2. Grain Size Composition of Ceramic Sand
|
Model |
Mesh |
AFS |
20 Mesh and Above
|
30mesh |
40mesh |
50mesh |
70mesh |
100mesh |
140mesh |
200mesh |
270mesh and below |
|
TCS-350# |
30/50 |
25~40 |
≤10% |
≥70% |
≤10% |
≤3% |
|||||
|
TCS-450# |
50/30 |
30~40 |
≤20% |
≥70% |
≤5% |
||||||
|
TCS-550# |
50/30 |
45-60 |
≤10% |
≥70% |
≤10% |
≤5% |
|||||
|
TCS-650# |
70/140 |
55~70 |
≤5% |
≥15% |
≥70% |
≤5% |
|||||
|
TCS-750# |
140/70 |
70~80 |
≤10% |
≥70% |
≤10% |
≤6% |
|||||
Application pictures of Ceramic Sand
Product line of ceramic sand
Product detail shows of Ceramic Sand 
Packaging&Shipping
|
Packaging Details |
1.)Packed in 25kg pvc bag 2.)1MT big bag 3.)according to customer's requirement. |
|
Delivery Detail |
within 15 -20days after your payment |
Quality Control of Ceramic Sand
Raw Material Selection:
To ensure the quality of our raw materials, we only purchase our raw materials from our long term trusted suppliers. With every purchase, our quality control staff performs the first inspection at our supplier’s site. Once the raw materials arrive at our facility, our quality control team performs a second inspection on the batch. Each time raw materials enter our facility, they are inspected again prior to being accepted.
Process Quality Control:
From raw material to final product, our process control inspectors ensure that our procedures are consistently and correctly applied each step of the way. In addition to rigorous process control, our quality control team inspects the output of each process to ensure material quality and consistency. In each of our workshops, our employees understand that the output of their workshop is the input for the next manufacturing department. Therefore they have been trained to always carefully inspect the previous workshop’s work and be responsible for their own output
Our Service
1) In Jinaiyuan, customer first is always the highest standards for our actions.
2) For each client to provide the best solution is the fundamental principle of our service.
3)Providing customers with the most suitable products and the corresponding technique, to meet different requirements of different customers based on the different technical characteristics of each customer and product applications, materials and technical requirements,
4) We will provide technical support at any time when the problems arise in the process of using.
About Us
1)We are manufacture
We produce nearly hundred kinds of products which belong to more than a dozen series, covering foundry spherical porcelain sand, coating, furnace lining, deslagging agent, cover agent, recarburization agent, resulfurization agent and desulfurization agent, etc.
2)We have ourself R&D personnel
Our company has an experienced technical and management team, advanced production technology, technical equipment and perfect detection methods, which can provide customers with high quality products and services.
3)Our company philosophy
Our company has always been adhering to the core values of "character made products" and put forward the business philosophy of "real life" , "tangible products" and "full services". We are sincerely looking forward to cooperating with you and hand in hand to create our brilliance.
Our exhibition shows
FAQ
Q: Why don't person reply to me?
A: Our person is 24hours on-line. When nobody reply you , please leave your requirements on e-mail or chat tool, we will reply you as soon as possible.
Q:Can you guarantee your quality
A:Of course. We are the manufacture factory. More important, we put a high value on our reputation. Best quality is our principle all the time. You can be assured on our production completely.
Q:How do you make your price?
A: We make the price according to our comprehensive costing. And our price will lower than the trade company because we are manufacture. You will get competitive price and better quality.
OEM is welcome!
Any question, please contact us freely!
Contact person: Allison Li
Email: allison.li@jinnaiyuan.com
Cell phone: +86 158 9010 8206
Website on alibaba: http://jinnaiyuan.en.alibaba.com/
| Payment Terms: | TT/LC/DP/DA |
|---|---|
