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Top hat and battens product technical manual incorporates limit-state design capacities. Top hat and battens generally show significant inelastic reserve under test. It can be difficult to define "failure" under such circumstances.

The drawing profile and finished product of top hat and battens:

Features of top hat and battens:

1.High tensile steel - for high strength and low weight
2.Quality products - with proven record for manufacture and supply
3.Limit-state design data - for fully conforming designs
4.Fully tested - for technical confidence
5.Rolled safety edges on roof and ceiling battens - to enhance user confidence
6.Knurled anti-slip surfaces on roof and ceiling battens - for easier fastening

Some pictures of top hat and battens roll forming machine

Parameters of main steel framing roof batten roll forming machine

Materials: Top hat and battens are manufactured from high-tensile(G550) steel with either AZI50 zinc-aluminium alloy or Z350 galvanised coating in full conformance with AS1397.
Size: 4300х800х1400Weight t: 2.2tons
Voltage:380V/50HZ3Phase(as customer's request)
Roller fixer : Guide column
Frame : middle plate welded
Memorial arch frame type
Frame thickness:25mm
Drive mode: gear
Material of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: φ60mm 
Number of rollers :13 rollers 
Main power: 3kw

Applications of top hats

The range of top hats is ideal for small to medium sized sheds and similar structures. Roof battens have been developed specifically for domestic applications but may be used in small commercial structures as well, with cyclonic roof battens having enhanced performance to endure the repeated loadings that can be experienced in tropical cyclones. Ceiling battens are interested for use with plasterboard sheeting in both domestic and commercial situations.