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Four-color shuttle servo ceramic tableware pad printer

Four-color open oil basin features

• Rich color presentation: The design of the four-color open oil basin allows this full-servo pad printer to simultaneously accommodate four basic colors of ink: red, yellow, blue, and black, or to mix more rich and gorgeous color combinations according to the specific decorative needs of ceramic tableware. On ceramic bowls, plates and other tableware, exquisite pattern printing can be achieved, such as drawing colorful floral patterns, landscape paintings with traditional cultural charm, or cartoon images full of childlike fun, which greatly enriches the appearance decoration effect of ceramic tableware and meets the diverse needs of different consumers for the beauty of tableware.

• Open and convenient operation: The oil basin adopts an open structure, which is convenient for operators to add ink at any time to ensure sufficient ink to maintain continuous pad printing. It is also more convenient when performing operations such as ink mixing and stirring, which helps to maintain good fluidity and uniformity of the ink, and plays a key role in ensuring the color consistency and clarity of the pad printing pattern. For example, when it is necessary to replace inks of different colors or adjust the ink concentration, the operator can easily complete the corresponding operation in the open oil basin.

Advantages of touch screen operation

• Intuitive and easy settings: The touch screen operation interface is clear and intuitive. Operators can easily complete the settings of many key parameters by simply tapping the corresponding icons and buttons on the screen. For example, you can set parameters such as pad printing speed, pressure, rubber head descent and ascent stroke, and select different pad printing modes, such as single pad printing, repeated pad printing, etc. Without the need for complex key operation memory, novices can quickly become familiar with and master the operation method, effectively lowering the operating threshold and improving production efficiency.

• Real-time status monitoring: The touch screen can display the working status information of the full servo pad printing machine in real time, such as the number of pad printings currently in progress, the amount of remaining pad printing tasks, and whether the operation of each component is normal. This makes it easy for operators to promptly discover abnormal conditions that may occur during the operation of the equipment, such as whether a servo motor is faulty or the amount of ink is insufficient, so that they can quickly take corresponding solutions to ensure the smooth progress of pad printing.

Advantages of full servo system application

• Precise control of pad printing process: Full servo pad printing machine relies on servo motor to drive the movement of key components such as rubber head and printing plate, and has high-precision position control, speed control and torque control capabilities. For pad printing objects such as ceramic tableware that require high pattern accuracy, the servo system can ensure that the rubber head accurately dips ink from the printing plate and then accurately transfers it to the designated position of ceramic bowls and plates. Even if the surface of the tableware has a certain curvature or irregular shape, it can ensure the integrity and accuracy of the pattern and achieve high-quality pad printing effects.

• Flexible adaptation to diverse needs: The servo system can flexibly adjust the relevant parameters and motion trajectory of pad printing according to factors such as the size, shape and complexity of the printed pattern of different ceramic tableware. For example, for ceramic bowls with larger diameters, the pad printing stroke range of the rubber head can be appropriately expanded; for complex and delicate patterns, the pad printing speed can be slowed down to ensure clear transfer of the pattern. Moreover, the full servo system can also achieve fast start, stop and speed change, meeting efficient production while ensuring stable pad printing quality.

Significance in Ceramic Tableware Printing

• Enhance product added value: Printing exquisite patterns on ceramic bowls, plates and other tableware with this full-servo pad printer can make ordinary ceramic tableware unique and more artistic, thereby effectively enhancing the added value of the product in the market, meeting consumers' demand for high-quality, personalized tableware, and increasing product competitiveness in the market.

• Inheritance and innovation of cultural expression: Ceramic tableware is one of the important carriers of traditional culture. Using this pad printer, various traditional cultural elements, such as classical poetry, traditional patterns, etc., or modern innovative design elements can be accurately printed on tableware. While inheriting and promoting traditional culture, it also injects new cultural connotations and contemporary characteristics into ceramic tableware, promoting the development of the ceramic cultural industry.

Ceramic pad printing machine is a special large-size pad printing machine specially designed for ceramic materials such as household tableware. Its maximum steel plate can reach 500*700mm. Considering the deformation of the printed product, users should do a good job of testing. At present, ceramic pad printing machines have single-color, two-color, three-color, and four-color. Considering the precision, most of the pressing down action of pad printing head has been controlled by servo motor. In addition to the single-color ceramic pad printer and the two-color ceramic pad printer, which basically use a splicing workbench, the turntable-type pad printer also uses a turntable-type workbench.
     In addition to the large size and high precision requirements of the ceramic pad printing machine, it is important to control the deformation prediction from the steel plate to the product, which requires the coordination of a special plate maker and printing master.
    Compared with ordinary pad printing, ceramic pad printing machine may not show advantages. If it is used to print ordinary products, the cost will be high, but as a mechanized printing process transitioned from ceramic decal paper, it is reducing labor costs. The cost has been greatly reduced.