| Model: | M-50200UVC |
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| Brand: | KC |
| Origin: | Made In China |
| Category: | Industrial Supplies / Packaging Related Machine |
| Label: | UV Dryer , UV Machine , UV Oven |
| Price: |
US $2082
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| Min. Order: | 1 pic |
| Last Online:10 Jan, 2025 |
Flat UV curing machine is a kind of equipment used to cure UV ink, paint, and varnish, which has the characteristics of energy saving and adjustable speed.
1. Structural composition
1. UV lamp system
• UV lamp tube: This is the core component, usually using mercury lamp. Mercury lamp has high luminous efficiency and high ultraviolet intensity; the wavelength of ultraviolet light emitted by the lamp tube is generally between 365-405nm, which is suitable for the curing reaction of most UV light-curing materials.
• Reflector: Surrounding the lamp tube, it is mostly made of high-reflectivity materials, such as aluminum reflector. Its function is to concentrate the ultraviolet light emitted by the lamp tube on the flat material to be cured, improve the utilization rate of ultraviolet light, and thus enhance the curing effect.
2. Conveying system
• Conveyor belt: Made of high-temperature and ultraviolet-resistant materials, such as Teflon conveyor belt or metal sheet conveyor belt. It is used to convey flat materials that need to be cured, such as printed materials, coating materials, etc. The speed of the conveyor belt can be adjusted by the motor speed control system to meet different curing speed requirements.
• Transmission device: including motor, reducer and transmission wheel, etc., to provide power for the conveyor belt to ensure that the conveyor belt can run smoothly and at a uniform speed.
3. Curing chamber
• It is a closed space with a UV lamp system installed inside. The outer shell of the curing chamber is generally made of metal, and the inner wall has good reflective properties and good sealing to prevent ultraviolet leakage, while also reducing the interference of external factors on the curing process.
4. Control system
• Equipped with an intelligent controller, the conveyor belt speed, UV lamp power, curing time and other parameters can be adjusted through the control panel. Some advanced control systems can also store the curing parameter settings of different materials for users to call directly. At the same time, the control system can also monitor the operating status of the equipment, such as lamp temperature, conveyor belt running speed, etc., and will sound an alarm when an abnormal situation occurs.
2. Working principle
The flat material is placed on the conveyor belt, and the conveyor belt sends the material into the curing chamber at a uniform speed. In the curing chamber, the UV lamp emits ultraviolet rays to irradiate the surface of the material. The energy of the ultraviolet rays is absorbed by the photoinitiator in the material, triggering a polymerization reaction of the photocurable material, so that the material is quickly cured from a liquid or semi-liquid state to a solid state. By adjusting the speed of the conveyor belt and the power of the UV lamp, the time the material is exposed to ultraviolet light can be controlled to achieve the best curing effect.
3. Features and advantages
1. Energy saving
• With energy-saving UV lamps, the intelligent control system can accurately adjust the power of the UV lamp according to the needs of the curing material to avoid energy waste. At the same time, the good reflector design improves the utilization rate of ultraviolet rays and further reduces energy consumption.
2. Adjustable speed
• The conveyor belt speed can be flexibly adjusted according to the characteristics of the material, curing requirements and production efficiency. For materials that require a longer curing time, the conveyor belt speed can be slowed down; for materials with a fast curing speed, the speed can be increased to improve production efficiency. This adjustable speed feature enables the equipment to adapt to a variety of different production scenarios.
3. Good curing effect
• Due to the flat design, the ultraviolet radiation is uniform, which can ensure the same degree of curing of each part of the flat material. In addition, the curing conditions can be optimized by adjusting the power of the UV lamp and the conveyor belt speed, so that the surface hardness, wear resistance and gloss of the cured material are high, meeting different quality requirements.
4. Wide range of applications
• It can be used to cure various flat materials, such as UV ink printing on paper, plastic film, wood board, etc. It can also be used to cure light-curing coatings, glue and other materials. It has a wide range of applications in printing, packaging, furniture and other industries.
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Flat UV Drying Machine//Usage and characters |
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Guide |
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Application fields |
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Flat UV Drying Machine//Parameter |
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Technical parameters |
M-50200UVC
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M-75200UVC
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Works supply |
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Package list |
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H.S.Code |
8443198000 |
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Certificate |
CE |
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Flat UV Curing Machine//Advantage |
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Function |
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| Application: | UV ink is widely used because of its high gloss and environmental protection characteristics, especially on fully automatic screen printing machines, which makes use of its characteristics that it can only be dried under UV light irradiation. In addition to UV printing inks, UV inks are not mature yet, other UV inks such as UV offset printing, UV flexo printing, UV gravure printing, etc. are very mature, and almost all materials are involved, such as glass, ceramics, paper, leather, metal, plastic, Wood etc. The drying of UV ink requires a UV curing machine. UV curing machines have flat and curved surfaces. With the diversity of users' needs, various types of UV curing machines have emerged. The quality level of UV curing machine is very different, and the price is also very different. Users should choose different types of UV curing machines according to their needs. |
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| Advantages: | There are many drying methods for ink printed on the product, and UV drying is a common one: Photosensitive resin is used as a binder in UV ink, which will cause a cross-linking reaction under the irradiation of ultraviolet rays, thereby triggering the curing of the ink. UV curing needs to use As for the UV curing machine, a separate UV curing machine can be used with a screen printing machine and an offset printing machine. There are also quite a few UV curing systems installed on the automatic screen printing machine. The UV curing machine is mainly divided into a light source system and a conveyor belt. The product will enter the light source irradiation unit through the conveyor belt to complete the curing process. UV curing machine is mainly divided into surface UV curing machine and flat UV curing machine |
