Model: | H-TC4060LPN |
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Brand: | KC |
Origin: | Made In China |
Category: | Industrial Supplies / Packaging Related Machine |
Label: | hot stamping machine , gilding machine , bronzing machine |
Price: |
US $8970
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Min. Order: | 1 pic |
Last Online:24 Dec, 2024 |
1. High-strength design
• Body structure: This large hot stamping machine adopts a high-strength metal frame structure, which is generally welded from high-quality steel and has undergone special reinforcement treatment, such as adding reinforcing ribs, to ensure that the body can withstand the huge pressure generated during the embossing process. The rigid structure of the body can effectively prevent deformation and ensure the embossing accuracy.
• Pressure system: Equipped with a powerful pressure generating device, usually a hydraulic system or a large cylinder drive. Taking the hydraulic system as an example, it can provide stable and high-intensity pressure. The pressure range can be adjusted according to the different requirements of paper embossing. The maximum pressure can reach tens of tons or even higher, ensuring that a clear and deep embossing effect can be formed on the paper.
2. Principles and characteristics of paper embossing
• Principle: In the embossing process, two matching embossing plates must first be made, one is a concave plate and the other is a relief plate. Put the paper between the gravure and relief plates. When the machine starts, under strong pressure, the relief plate is embedded in the gravure plate, and the paper is squeezed between the two plates, so that the paper surface forms a three-dimensional effect of convex and concave corresponding to the pattern of the gravure plate. At the same time, combined with the hot stamping process, hot stamping on the raised part can enhance the three-dimensional sense and glossiness of the pattern.
• Features: This kind of concave and convex embossing can make the pattern, text or decorative lines on the paper have a strong tactile and visual effect, and increase the artistic value and grade of paper products (such as high-end book covers, greeting cards, invitations, etc.). Moreover, by precisely controlling the pressure and the precision of the concave and convex plates, fine pattern embossing can be achieved, such as embossing realistic patterns, embossed trademarks, etc.
3. Automatic in and out function of the workbench
• Automatic in and out mechanism: The automatic in and out of the workbench is realized by a motor-driven transmission system. Generally, high-precision transmission components such as ball screws and linear guides are used to ensure that the workbench can be smoothly and accurately in and out. When the operator places the paper on the workbench, the workbench will automatically feed the paper into the hot stamping and embossing area by operating the microcomputer control system. After the processing is completed, the workbench will automatically feed the paper out, making it convenient for the operator to take out the finished product.
• Advantages: This function greatly improves production efficiency and reduces the labor intensity and time of manual operation. At the same time, due to the automatic entry and exit method, the position deviation that may be caused by manually pushing the workbench is reduced, and the processing accuracy and product quality stability are improved.
4. Microcomputer operation stability
• Parameter setting and control: The microcomputer operating system is the core control part of this hot stamping machine. The operator can set various parameters in the microcomputer system through the touch screen or key operation panel, such as hot stamping temperature, pressure, embossing depth, workbench entry and exit speed, etc. The microcomputer will accurately control the operation of each motor, hydraulic system or pneumatic system according to the set parameters to ensure the stability of the hot stamping and embossing process.
• Fault monitoring and processing: The microcomputer system also has a fault monitoring function, which can monitor the working status of each component of the machine in real time, such as the temperature sensor to detect whether the heating system is abnormal, the pressure sensor to monitor whether the pressure is overloaded, etc. Once a fault is found, the system will immediately issue an alarm and display the fault information. At the same time, corresponding protective measures can be taken, such as stopping the machine to avoid further damage to the equipment, thus ensuring the safety and stability of the equipment.
H-TC4060LPN Pneumatic move-table hot stamping Machine//Structure |
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Working table |
High strength Steel plate , size: 520*800mm. automatically in-out |
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Stamping Head drive |
Pneumatic drive |
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Foil collecting method |
Motor-drive , Collecting time adjustable |
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Press adjustment |
Up-down of working table |
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Temperature control |
Heating tube heat up,Automatically temperature controlling, temperature free setting |
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Foil collecting |
Motor drive, Automatically collecting |
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Stamping plate size |
400*600mm. |
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H-TC4060LPN Pneumatic hot stamping machine //Usage and characters |
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Guide |
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Application fields |
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H-TC4060LPN Pneumatic hot stamping Machine //Parameter |
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Technical parameters |
H-TC4050LPN Pneumatic hot stamping Machine with movement table
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H-TC4060LPN Pneumatic hot stamping Machine with movement table
1. Hot plate area:400×600 mm 2. Working table area:800 ×520mm 3. Max printing pressure:15,000 Kg 4. Up and down distance:70mm 5. Heat wattage: 6×800W 6. Foil in feed: Motor Drive 7. Temperature adjustment:0-300oC 。 |
Works supply |
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Package list |
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H.S.Code |
8443198000 |
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Certificate |
CE |
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H-TC4060LPN Pneumatic hot stamping machine //Advantage |
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Function |
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Application: | There will be huge pressure when the hot plate and the worktable are in contact, which is a potential safety hazard for all hot stamping machines. In order to improve the safety of the hot stamping machine, you can install a safety door, install a safety grating, and use a two-button operation mode. Another important practice is to set the workbench to enter and exit automatically. The workbench enters and exits automatically, which can facilitate the pick-and-place of the product and avoid the safety failure of the operator. The automatic entry and exit of the workbench is also convenient for the operator to observe the product placement, which is more conducive to product positioning. The complete solution to the safety problem of the semi-automatic plane hot stamping machine is to use a fully automatic hot stamping machine, that is, automatic feeding, automatic hot stamping, and automatic unloading, which completely eliminates the possibility of the operator touching the hot plate and the workbench. However, during the deb ing process of the machine, this kind of contact is still unavoidable, and it is necessary to carry out the necessary safety training for the operator. |
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Base structure: | 1. Workbench: It is the place where the fixture and product are placed. It is usually forged and processed from high-strength steel. 2. Pneumatic system: It is usually composed of air source, solenoid valve, cylinder and related pneumatic components. According to the process requirements, the cylinder is controlled by the solenoid valve to perform the up and down of the hot plate and the in and out of the workbench. 3. Hot stamping system: It is composed of a hot stamping head and a heating system. The hot stamping head is made of high-strength heat-resistant steel plate, and a heating plate or heating tube is installed inside. The temperature control system generally includes temperature sensors, temperature controllers, etc., which can monitor and adjust the temperature of the hot stamping head in real time. 4. Conveying device: It includes the unwinding mechanism and rewinding mechanism of electroplated aluminum. The unwinding mechanism is usually composed of an unwinding shaft, a support seat and an adjusting device, etc., which is used to place and collect the hot stamping film and the thermal transfer film. The rewinding mechanism is generally composed of a rewinding shaft, a motor and a transmission device. The motor drives the rewinding shaft to rotate through the transmission device to realize the rewinding of the hot stamping material. 5. Control system: It includes a control panel and a control circuit: The control panel is used to control the start, stop, temperature adjustment, pressure adjustment, speed adjustment and other operations of the machine. The control circuit is responsible for receiving the instructions of the control panel and converting them into control signals for the pneumatic system, heating device, conveying device and other components to achieve precise control of the entire hot stamping process. The control circuit generally uses PLC (programmable logic controller) or other microcontrollers as core control elements. |