Layout of the full production line:

The wire mesh welding line can both feed in coil and can put out in coils or in pieces.

24 sets of line wire pay off ----- Line wire end supervision station --- 2 sets of X-levels line wire straightening unit ---- line wire straightening system --- line wire pulling system ---- line wire accumulator --- cross wire cut---- welding system----mesh converting table ---- mesh cutting machine –mesh stacker--- mesh coiling machine-----electrical controlling cabinet

1. wire pay-off

24 sets of wire pay off with 24 spool stands (line wires from coil/ spools of 1000 Kg weight each)

ID (inner diameter): 600mm or according to your requirement

OD (outer diameter): 800mm or according to your requirement

Size:5MX7MX1.2M

 

2. Line wire straightening (for perpendicular)

It is easy for adjusting the wire straightening.straightening units for line wire.

Wire diameter: Ø3mm - Ø 6mm.

3. Line wire straightening (for level)

4. Line wire feeding to accumulator

5. Line wire accumulator (Line wire pulling station with loop/line wire balancing system)

line wire accumulator: Ø 3mm - Ø 6mm. 24 wires CNC automatic feeding and adjusting

Each set can be controlled separately.

Emergency stop switch, keep personnel and equipment away from damage.

Overall 24 sets line wire pulling system

Each set can be controlled separately

All pneumatic parts of the accumulator uses branded systems for easy replacement and maintenance.

All steel structures of the accumulator is hardened using the heat treatment technical.

6. Cross wire feeding automatically, no need any manual work: 

7.  Welding mesh machine

 

Wire space: 100*100mm, according to your requirement, can be adjusted.

Wire mesh welder with step less adjustable cross and line wire pitch, the line wire space is adjusted by hand; the cross wire space is adjusted by the electrical controlling cabinet.

The welding system is designed for smooth and ribbed wire

Max width of the panel mesh		2400mm
Max length		6000 mm
Line wire spacing		100mm
Cross wire spacing		50mm, freely programmable spacing
Wire diameter	Line wire	3-6mm
	Cross wire	3-6mm
Feeding way	Line wire	In coils
	Cross wire	In coils
Number of welder point		24 points
Max. welding speed		55-70 meshes/minute
Water Cooling Transformer		6X125KVA
Power		380V, 50Hz
Air consumption		≥0.8Mpa, 2m3/min
Cooling water consumption		≥0.3Mpa, 3m3/min
Machine overall dimension		60m(L) × 8m(W) × 5m(H)
Machine overall weight		25,000Kg

8. Hydraulic mesh coiling machine 

Saving man energy

The coil can be push to the other side, and roll down automatically.

Roll width: 2400mm

In side diameter: 220mm

Loading Weight: 500kg.

9. Controlling system

1 units of servo control system

CNC & Display unit from HUICHUAN

Other electrical component from Schneider

The language of the control in English language and with computer