CaCO3+PP/PE High Filler Kneader Single Screw Granulator

Product Description

I: M110L Kneader: 1set
 

Designed Equipment:  M110L+ JD-180 Single Screw & Kneader Pelletizing Line
Processing Material:   85% Caco3 + 15%PP/PE/PVC
Capacity:             800`1000kg/Hour
JD180 extruder
1,        Gear box: the ZLYJ series of professional for single screw extruder rubber supporting design precision of hard-toothed surface with thrust a gear transmission device, this design using JB/T8853-2001 "cylindrical gear" regulation of various technical specifications,Gear the commentating, quenching and gear grinding technology processing, gear high precision, high hardness; The accuracy for GB10095-88, level, tooth surface hardness in the HRC-54 ~ 62, hollow in the output shaft front configuration thrust bearing, and inherit screw work axial thrust, the small size, high bearing capacity, smooth transmission, low noise, high efficiency. When oil level below standard oil position, please add load in industrial gear oil L-CKC220 or L-CKC320 (oil needs to be prepared by Buyer)
 
2,Main motor
1) AC motor
2) Power: 110kw;
3) Using "INVT" brand inverter
 
3,Screw
1) Dia.: φ180mm;
2) L/D: 20:1;
3) Material: Material: 38CrMoALA nitrogen treatment,nitriding HV950-1000,depth:0.6-0.75mm, Brittleness < level II, screw surface with hard chromium plating processing.
 
4,Barrel
1) Material: Material: 38CrMoALA nitrogen treatment,nitriding HV950-1050,depth:0.6-0.75mm, Brittleness < level II,
2) Water cooling for Screw barrel
 
5,Soft-water circulating cooling system
1) Soft-water cooling for barrel
2) Soft water pipe material is stainless steel pipe, separated against barrel, convenient for clearing and repairing.
3) Electromagnetic valve, pin valve
4)Material for water pipe, water box, water pump is stainless steel.
5) Cooling: water cooling
6) Cooling pump power: 0.75kw
 
6,Heating system:with cast-aluminum heater
            
7, Hydraulic automatically exchange screen:
 (1) Exchange screen
1) Position: fixed position in the barrel the material end and between nose
2) Filter automatically screen exchanger
3) Configuration of casting copper heater 2;
4) Double location, contains 2 pcs. break plate;
     (2) Hydraulic pressure station, hydraulic cylinders 1 set;
 
8. Interlock controlling system
 Temperature control gauge is OMRON digital intelligent gauge, have double channel, PID parameter self-regulation, heater indication;
          Main frame interlock protect: interlock for single screw extruder and gearbox oil pump;
Interlock protect for single screw extruder and feeder, extruder stops and delay when feeder break down, feeder stops working immediately correspondingly. 
          Single screw extruder die head is installed with indication of melt pressure and temperature, melt pressure is interlocked with main frame, over pressure protect.
 
9,Electric control system
1) 3X380V, AC 50Hz
2) AC contactor: SIEMENS brand
3) Main motor switch: LG brand
4) Main motor is AC motor, power is 110kw
5) Governor is INVT brand inverter
6) OMRON intelligent temperature control gauge