Visual Sheet Metal Inspection System    sheet metal inspection    2d inspections systems

 

The fastest 2D measurement system in the world

Sheet Metal Inspection System

Background

The manufacture of sheet metal parts is particularly difficult. Compared with other industries such as metal processing, the production cost of each component is very low. This reduces the available resources for the quality control process, although sheet metal parts are often used in the most demanding applications, such as aerospace or automotive or large-scale production operations, all of which require inspection.

 

Difficulties in sheet metal inspection

Which kind of sheet metal inspection methods you uesd? Are there various processes and steps in your production business? Are you stamping, bending, joining, manufacturing, or welding sheet metal? sheet metal inspection tools will check the quality in the early stages of your process. Confirm that this part is worthwhile. Before applying for all other stages of labor, determine whether you will send it to scrap metal.

 

When producing small products running in more common applications, a typical sheet metal part is usually painted, formed and welded. Finding missing holes, insertions or folds at the end of the just-in-time assembly process will destroy the delivery date. This may cost customers thousands of times higher than the value of the parts. In the world of sheet metal cutting, simply providing a free replacement part will not simply cut it! Even when the part is produced, accuracy cannot be guaranteed.

 

You need an automated solution-2D inspection of sheet metal

The sheet metal inspection equipment is specially designed for quality control and reverse engineering applications in the sheet metal industry. The system can be used to quickly measure or reverse engineer plane parts that have been manufactured on laser, plasma and water jet cutting systems, as well as stamping and some stamping parts.

 

This visual sheet metal inspection system is an all-in-one system integrates optics, electron, 2D image measurement and computer image processing technology that means it can capture 2D size of the first article (FIA) as well as finish error test instantly. It has multi functions such as image capture, caliper simulation, stitching measurement, auto match, one-click measurement, error test, report generation and autonomic dormancy, meanwhile it is characterized by wide measurement range, precise error test, simple and convenient operation. Only 20 seconds need to be taken in the detecting process, it is the fastest and most precise as well as the lowest cost and least energy consumption highly intelligent zed inspection system of FAI in sheet metal industry.

 

The visual sheet metal inspection system integrates optics, electron, 2D image measurement and computer image 

processing technology, meanwhile, it has the following functions:

 

One-click measurement: by comparing the photographs with the CAD picture, all sizes, deviations or deficiencies can be found at a glance

Image capture: CAD picture can be directly imported into the inspection software, and the NC plan would be captured instantly without deleting the picture frames and bending pictures in CAD in advance.

Caliper simulation: if there isn't the size need to be marked in the CAD picture, it can be marked with the aid of the HYT visual sheet metal inspection software. 

Stitching measurement: in terms of extremely large part, the HYT visual sheet metal inspection software can adopt stitching measurement method which means dividing the part into two pieces and taking photographs respectively. Besides, it would select stitching benchmark and measure these two pieces automatically.

Auto match: when taking overlapping measurement to the photographs and the CAD picture, auto match can be adopted.

Measurement report: by comparing the photographs with the CAD picture, dimensional measurement report can be generated.

Report Storage: the inspection report can be printed on-site and the electronic one can be saved.

 

Simple and Convenient Operation

Step 1:  Put the first sheet metal article in workbench
Step2:   Import the CAD picture of the first article and acquire the actual frame and compare the two.
Step3:   Show the deviation, output the report and then finish the measurement.

 

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