5-30ml slim Plastic Bottle Unscrambling Air Washing Filling Capping And Packaging Production Line

 

 

Function flow chart:

 

1 Overview

The equipment is suitable for bottle unscrambling, air washing, filling, cap turning, labeling, cartoning, middle packaging, case packing and other back-end-of-line packaging of 5-30ml plastic bottles and slim bottles in such industries as medicine, food, health products, etc.

The machine can be used singly or for linked production, fully conforming to GMP requirements. It has reached the advanced level and can replace similar imported products.

 

2 Performance features

Unique bottle feeding and discharging protection mechanism, specially used for slim and easy-to-fall bottles.

The production line integrates bottle unscrambling, air washing, filling, cap turning, labeling, cartoning, middle packaging, case packing, palletizing, etc, which is fully automated and saves manpower.

It can be equipped with CIP/SIP cleaning and sterilization system.

The seal ring of the plunger metering pump is made of silicon rubber, Teflon or other materials depending on different industries and liquid ingredients. Ceramic material can be used in special applications. The filling principle also includes the use of peristaltic pump, negative pressure type, weighing type, self-flow type, reflux defoaming type, etc.

It adopts the PLC control system with variable frequency speed control and high degree of automation.

With servo-driven filling, the filling volume is adjusted on the man-machine interface.

The filling system is provided with the anti-leaking device realizing filing from the bottom of the bottle, rising slowly and avoiding bubbles.

The whole machine is suitable for various specifications of bottles and adjustments can be completed conveniently within a short time.

The tightness of the air gripper type cap turning head can be adjusted without damaging the bottle and cap. The torque is adjustable.

It can be equipped with the cap storage and lifting mechanism.

It can be equipped with the mechanism for identifying reverse caps and eliminating nonconforming products.

The whole machine is designed according to GMP requirements.

Explosion-proof design can be adopted for products used in special industries or special types of products.

 

3 Main technical parameters

Product model	XHL-KZYG12/12	XHL-KZYG18/16
Production capacity (taking 10ml as an example） (bottles/minute)	150-200	220-300
Number of filling heads	12	18
Number of cap turning heads	12	16
Filling range	5-30ml
Filling accuracy	≤±0.5%
Cap turning pass rate	≥99.9%
Power supply	220/380V  50/60Hz
Power	≤3kw
Compressed air pressure	0.4-0.6MPa

If other production capacities are required, XHL-HYG series can be selected,with a maximum production capacity of 400-500 bottles/minute.

 

XHL-P200：