PC extruder(SHJ75)

PC extruder(SHJ75)
Model:tw62
Brand:YT
Origin:Made In China
Category:Industrial Supplies / Chemical Machinery
Label:PC extruder , PC extrusion , Twin screw extruder
Price: -
Min. Order:1 pc

Product Description

Configuration of SHJ-75ATwin-screw Extruder
1、             Applicable to materialPE masterbatch
2、             Output: 250~400 kg/h (It all depends on the formula of the materials)
3、             Machine configuration
1) SHJ-75A host machineL/D=40                          1 suit
2) Lubrication oil cooling system                              1 suit
3) Soft water circulation system                               1 suit
4) Vacuum system                                            1 suit
5Water cooling drawing head                               1 suit
6Electrical control system                                   1 suit
7)  Water trough                                              1 set
8) Air-knife                                                  1 set
9) Pelletizer                                                  1set
10) Spear part                                                 1suit
11) Technical document                                         1 suit
 
4、             Technical specification
 
NO.
NAME
QUANTITY
REMARK
1.0
SHJ-75A host machine(L/D=40)   Rmax = 500rpm     1Suit
 
1)Main motor with a power of 110KW (AC motor), brand name: WanNan. 
The Japan YASKAWA frequency converter is adopted for the speed regulation system.
2)One set of main feeder,the power is 2.2kw, reduction ratio:17:1. The feeder with a horizontal agitator, feed trandsmission case with lubricant grease, hopper material is stainless steel.
3)Hight speed hight torque gearbox, reduction ratio:3:1, the compact host machine features integrated speed reduction and torque transfer with a design of parallel three axles. SKF bearings are used in the reducer, torque transfer device and as the radial bearing in the output shaft, which material is 40CrNiMoAlA, machining precision is six grade.
4)Screw stem diameter:71 mm, L/D =40:1, Screw stem with modular structure. The screw core shaft is made from 40CrNiMoA material, and the screw thread components connect with the core shaft in an involute curve, which features high intensity, large load, and easy disassembly and assembly. The screw components are made feom high quality high-speed tool steel, W6MO5Cr4V2, which receives heat treatment with vacuum hardening at high temperature. The whole hardness is HRC58~60.
5)Charging barrels: 10barrels in all, the length of each barrel is 290mm, which is made of #45 steel and lined with alloy bush, water-cooling for barrels. The first barrel is for feeding;the sixth barrel is for venting; the ninth barrel is for vacuum degasification, and the tenth one is for extrusion, and others are for close barrels.
6)Heat system :10sections in all which contain screen changer die. High temperature heater for all the sections.The heating power is high, the outside of heater is made from asbestus to keep the temperature, which effect is good, heater insulating resistance against ground is not less than 10 MΩ,the total heating power is ~68kw
2.0
Lubrication oil cooling system             1 Suit
 
1) Motor power of oil pump: 0.55KW
2) Lube model: Hai Brand 6402 made in Shanghai, medium load gear oil, model: 85W/90GL-4.
3) Condenser model:SL-415
4) Lube pump model:NB–B16
3.0
Soft water circulatory system              1 Suit
 
1) Soft water cooling for barrels,main enter and return water pipe is made from stainless steel
2) The soft water tank separates from the main extruder, thus facilitating cleaning and maintenance.
3) Electromagnetic valve is from Jorc of Hollan, which control circulation of cooling water, flow of cooling water is controlled by throttle valve.
4) Cooling method: water cooling
5) Cooling pump:0.55KW
4.0
Vacuum system            1 Suit
 
1) SK-0.8water-ring vacuum pump from Zibo Lianyi Vacuum Pump Factory
2) Driving motor: AC,2.2KW
3) Max. air suction amount: 48m3/h
4) Pipe of vacuum pump and vacuum chamber equipped with inverted valve, which can prevent current flow backwards.
5.0
Water cooling drawing head                     1 Suit
 
1) Hydraulic plate-type screen changer, the power of hydraulic station is 1.5KW,copper heater, the operation of screen changer is simple, which can achieve the continuity of production
2) High temperature heater for the die
3) Hole 19-Φ4mm
6.0
Electrical control system                         1 Suit
 
1) 3X 415V,AC,50Hz.
2) Main control components are Siemens products from Germany.
3) Control buttons are Schneider products from France.
4) Main motor: AC, 110KW
5) The Japan FUJI frequency converter is adopted for the speed regulation device of the host machine.
6) The Japan FUJI frequency converter is adopted for the speed regulation device of the feeder.
7) The temperature control meter is the import product with intelligent double channels and a temperature control in each zone.
8) Pressure meter range: 0- 25Mpa.
9) The electromagnetic valve is from Jorc of Holland.
10) The electrical control system controls the temperature control system, the driving system and the interlocking control system.
7.0
5m stainless steel water trough                     1 Set
 
5m stainless steel water trough, which whole could move,with 4 pics spare part.
8.0
2.2kW  Air-knife                                1 Suit
 
New geese head type, the power of fan is 1.5 kW, which is all stainless steel
materials, with nylon roller conveyor.
9.0
7.5kW  Pelletzer                      1Set
 
Model: LQ-500,power:7.5KW.The material of hobbing cutter is W6MO5Cr4V2,
the part contacted with materials is stainless steel.
10
Spare parts                         
 
1Twin-screw stem components       ~300mm
2Electric heater    Closed high temperature heater               1 pair
                   Open high temperature heater         1 pair
                   Die head heater                    1 pair
3Oil seal for gearbox output shaft and input shaft               3 pieces
4“O” shaped ring                                  2 pieces
5Tools box                                       1 suit
6Copper rod ф30mm×250mm                        1 piece
7Asbestos gloves                                  2 pairs
 12
Technical documents                                  
 
1Electrical assembly drawings 
2User's manual of twin-screw extruder 
3User's manual of frequency converter 
4User's manual of temperature control meter  
5Sketch map of gearbox structure  
6Screw combination drawing   
7Certificate of competency   
8Specification and certification of purchased part  
5、       General technical Data
 
Electric power source
3X415V five threads ;
50hz;
Compressed air
      5~8 bar
Water
- 3-5bar;
- 10-30℃;
- Requirements shall not contain impurities, which may cause blockage and corrosion of the heat exchanger.
 
6. Training and services
       1.Instruction of field installation
       2. Equipment field deb ing and trial run
       3. Training on field operation and maintenance for customer's personnel.
4. With regard to equipment failure resulted from design or manufacturing quality, 1 year free warranty and guarantee of provision of spare parts.
       5. Provide technical consultation service on long-term basis
 
7. Installation and deb ing:
when the machine arrives at site, the customer should install it on the appropriate position according to the specifications provided by the supplier; and then, the supplier should send its officials to the site in order to instruct the customer about trial run and deb ing. The customer should provide necessary conditions for trial run. When it runs normally, the ownership title of the machine should be transferred to the customer. And the customer should provide the User Acceptance Report to the supplier. The customer should provide materials for trial run, and should decide the processing conditions in trial run with consideration of the supplier's opinions.
Two-stage extruder,double stage extruder,single screw extruder,double screw extruder,two screw extruder,twin screw extruder,plastic machine,pelletizer,plastic extruder

Contact person:Ms.Jojo Zhu (Sales department)

Mobile:86-13585109187(Available at any time.)

Email:yongtenggroup@gmail.com

PC extruder(SHJ75) 1PC extruder(SHJ75) 2

Member Information

Nanjing Yongteng Chemical Equipment Co.,Ltd
Country/Region:Jiang Su - China
Business Nature:Manufacturer
Phone:15375109235
Contact:Joe (Sales director)
Last Online:14 Dec, 2012