SHJ95 Twin screw extruder（for making ABS modification）

Model:	tw52
Brand:	YT
Origin:	Made In China
Category:	Industrial Supplies / Chemical Machinery
Label:	Twin screw extruder , Twin screw extruder , Two screw extruder
Price:	-
Min. Order:	1 pc

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Product Description

If any questions,please feel free to contact us soon. Thanks.

Contact person:Ms.Jojo Zhu

Mobile:86-13585109187(Available at any time.)
Email:yongtenggroup@gmail.com

1. Applicable material:

2. Output: (according to the material fomulation)

3. Scope of supply

1) SHJ-95 host machine (L/D=40) 1 set

2) Oil lubrication system 1 set

3) Soft water cooling system 1 set

4) Vaccum system 1 set

5) Water cooling die head 1 set

6) Electric control cabinet 1 set

7) Water tank 1 set

8) Dryer 1 set

9) Pelletizer 1 set

10) Spare parts 1 set

11) Technical documents 1 set

4. Technical specification

No.	Name, description and quantity of the machine
1.0	SHJ-95 host machine（L/D=40） Rmax = 600rpm 1set
	1) Main motor power is 250KW (AC), which is produced by WANNAN motor manufacture. The ABB frequency control is used for speed adjusting. 2) One set of feeder whose feeding motor power is 3KW and speed ratio is 17:1. There is horizonal stirring device in the feeder body and lubrication grease added the feeder gearbox. The material of hopper is stainless steel and it is spring screw used in the feeder. 3) High speed and high torque gearbox, and reduction ratio is 2.5:1.The compact host machine features integrated speed reduction and torque transfer with a design of parallel three axles. SKF bearings are used in the reducer, torque transfer device and as the radial bearing in the output shaft. The material of gearbox is 40CrNiMoAlA and the machining precision is 6 grade. 4) Screw diameter: Φ93mm, L/D = 40:1 and the screw is blocking type. The screw core shaft is made of 40CrNiMoA, and the screw thread components connect with the core shaft in an involute curve, which features high intensity, large load, and easy disassembly and assembly. The screw components are made of high quality high-speed tool steel, W6Mo5Cr4V2, that receives heat treatment with vacuum hardening at high temperature. Whole hardness: HRC58~60. 5) Barrel length: L = 360mm/section. 10 sections barrels. The barrel is made of #45 steel with alloy cover. Barrel cooling way: Water cooling. The first barrel is used for feeding materials; the 6th is for atmosphere venting and the 8th barrel for vacuum, the 10th barrel is for extrusion. The others are of closed mouth type. 6) Heating system: 10 sections for heating (including screen changer and die). The cast copper heater is used in th first and second section, cast aluminium heater is used in the other sections. The heating efficiency is high and temperature maintaining effect is good as the the asbestus used outside the heater. The insulating resistance against ground of heater is more than 10MΩ and total heating power is about 80KW.
2.0	Oil lucbrication system 1set
	1) Oil pump power: 1.5KW 2) Lubrication oil model: Hai Brand 6402 made in Shanghai, medium load gear oil, model: 85W/90GL - 4. 3) Condenser model：SL – 415 4) Lube oil pump model：NB – B16
3.0	Soft water system 1set
	1) The inside of barrel body employs soft water cooling, and the main inlet and outlet pipes are stainless steel. 2) Soft water box is aparting from barrel body, convenient to clearing and repairing. 3) Holland JOCK solenoid valve 4) Type of cooling: water cooling 5) Cooling pump power: 0.75KW
4.0	Vaccum system 1set
	1) SK-1.8Awater ring vacuum pump, Zibo Lianyi Vacuum Pump Factory 2) Motor for driving power:3.85KW(AC) 3) The max inspiratory capacity: 108m³/h 4) The pipe connects vaccum pump and vaccum chamber is with holding valve to prevent the water backflow.
5.0	Water cooling die head 1 set
	1) Screen changer is plate type and cast copper heater is used in it. The power of hydraulic station is 2.2KW 2) The amount of the holes of the mould is 27-φ4mm
6.0	Electrical canbinet 1 set
	1) 3 phase 380V，AC 50Hz 2) Main electrical control components are Siemens products. 3) Control buttons are Schneider products from France. 4) Main motor is an AC motor with a power of 280KW 5) The main speed regulator: ABB frequency control 6) The speed regulator of the feeder: ABB frequency control 7) Intelligent temperature control instrument exported from Japan with PID parameter automatic setting and instruction in open circuit of heater 8) Intelligent pressure meter, with metering range of 0~25Mpa 9) Electromagnetic valve from Holland JORK 10) The electric control cabinet controls the temperature control system, the driving system and the interlock control system.
7.0	6m stainless steel water tank 1 set
	1) 6m stainless steel water tank, which whole could move, with 4 pics spare parts
8.0	2.2KW dryer 1 set
	1) New geese head type, the power of fan is 2.2 kW, which is all stainless steel materials, with nylon roller conveyor.
9.0	Pelletzer 1 set
	1) Model: LQ-900, power: 11KWand cooling strands pelletizing 2) ABB frequency control to adjust speed 3) The material of hobbing cutter is W6MO5Cr4V2 4) The part contacted with materials is stainless steel.
10.0	Spare parts
	1) Screw elements ~400mm 2) Electric heater Closed cast Al heater 1 pair Open cast Al heater 1 pair Die head cast copper heater 1 pair 3) Reinforced oil seal 4 pieces 4) “O” shaped ring 2 pieces 5) Tool box 1 unit 6) Copper barΦ30x250mm 1 piece 7) Asbestos gloves 2 pieces
11.0	Technical documents
	1) Electrical assembly drawings 1 set 2）User's manual of twin-screw extruder 1 set 3）User's manual of frequency converter 1 set 4）User's manual of temperature control meter 1 set 5）Sketch map of gearbox structure 1 set 6）Screw combination drawing 1 set 7）Certificate of competency 1 set 8）Specification and certification of purchased part 1 set

5、General technical Data

Electric power source

3X380V five threads ;

50hz;

Compressed air

5~8 bar

Water

- 3-5bar;

- 10-30℃;

- Requirements shall not contain impurities, which may cause blockage and corrosion of the heat exchanger.

6、Training and services：

1.Instruction of field installation

2. Equipment field deb ing and trial run

3. Training on field operation and maintenance for customer's personnel.

4. With regard to equipment failure resulted from design or manufacturing quality, 1 year free warranty and guarantee of provision of spare parts.

5. Provide technical consultation service on long-term basis

7、Installation and deb ing：

when the machine arrives at site, the customer should install it on the appropriate position according to the specifications provided by the supplier; and then, the supplier should send its officials to the site in order to instruct the customer about trial run and deb ing. The customer should provide necessary conditions for trial run. When it runs normally, the ownership title of the machine should be transferred to the customer. And the customer should provide the User Acceptance Report to the supplier. The customer should provide materials for trial run, and should decide the processing conditions in trial run with consideration of the supplier's opinions.

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SHJ-95 configuration and quotation of twin screw cooling strands pelletizing extruder