XHJ-350 automatic steel-bars truss girder welding line

The equipment is specially designed and researched on the basis of enhancing steel bar truss girder welding machine stability, reducing the energy consumption and noise, reducing size. It is applied in the construction machinery industry.

Main contents of research and development:

1. high pressure high flow hydraulic system to meet the production requirements;

2. clamping structure to clamp five steel bars at the same time;

3. movable structure to adjust the push distance conveniently.

4. Improved straightening mechanism to reduce noise and large energy consumption from existing equipment, by pulling steel bar through a set of straightening roller to straighten the steel bar with energy saving and less noise, reduce the structure size and feeding stable.

5. Hydraulic system to replace five straighten electric motors, one servo motor and one air compressor, to reduce the energy consumption and noise and more stable during the production.

 FEATURES

1. Steel truss welder is a professional automatic machine using steel plate materials (Cold rolled steel/Hot rolled steel) to produce triangular trusses (including roof steel trusses and railway steel trusses). It is good in common use, and easy to make adjustment. It consists of 6 parts, 1.Put rack, 2.Straightening mechanism, 3.Main framework, 4.Discharging rack, 5.Hydraulic system, 6. Electrical system.

2.Truss stepping mechanism is controlled by CNC servo motor. It is high precision and easy to make adjustment.

3. Integral put rack could carry 3 tons of steel plate materials. It is proper designed and small land occupancy area (Patented).

4. Wire bending mechanism, high precision in forming, steady and easy to use (Patented).

5. The control interface of humanization is easy to operate, visually, high intelligent.

6. Electronic components are all imported fromSiemensand Mitsubishi. They are steady and reliable. 

7. The silicon control triggering unit is low power consumption, small and high reliability.

8. Automatic collecting mechanism reduces labor intensity and improves efficiency.

9. Intelligent fault identification and alarm system is easy to make maintenance.

10. Automatic steel truss anchor bending forming mechanism could make bending in high precision (Patented).

11. Perfect production and management system is easy for operation and for production. 

12. Automatic fixed length cutting mechanism is high speed, high precise, and high quality (Patented).

13. Control system supplied by Siemens, Mitsubishi and Panasonic.

High market share in domestic market (already delivery 30 production line)

major customer as:

 

Delivery machine to customers in White Russia  

 

 

Main technical parameters

 Power supply:Three phase AC380V, +10%~-10%

 Duty cycle: 15%

 Rated Power Input: 3x250KVA

 Secondary no-load voltage: 11.5V

 Max. Short Current: 40KA

 Air pressure: 0.5-0.8MPa;

 Coolant pressure: 0.3MPa

 Coolant flow: 60L/Min

 Coolant temperature: 0≤30°C 

 Max Welding speed: 15M/min

 Truss height: 70-350mm

 Truss section spacing: 190-210(Adjustable)mm

 Wire diameter of power cable(copper cable) : ≥120mm2

 Wire diameter of grounding cable(copper cable): ≥60mm2

 Air switch capacity: 1250A;

 Water inlet and outlet diameter: G1½

 Air Inlet diameter: φ14mm

 Welding machine main part weight: 8000kg

 

Packaging & Shipping

 packed with bubble film and wood pallet.

 or packing as per customers' request

Our Services

Engineers available to service machinery overseas, install, debug and train the personnel of the customer's factory with related operation and maintenance knowledge of the equipment. 

2-3 months training in Ningbo factory.

24 hours Service and Technology support center: 0574 88445313 

Company Information

Ningbo Xinzhou Resistance Welder Co., Ltd was founded in 1998, the company specialized in researching and producing automatic steel-bars truss girder welding line, automatic wire mesh welding line, intermediate frequency steel grating welding machine, gantry type multiple spot welder, three-phase secondary rectification welder, capacitor discharge welder, spot welder, projection welder, butt welder, seam welder, row welder, customized equipment such as compressor copper tube welder, refrigerator/air-conditioner condenser welder, oil-heater welder, radiator welder, car brake pad welder, double mould protect cage welding machine, storage cage welder, wire mesh welder and so on.

The company has one professional R&D team who is awarded as Ningbo engineering research center, the center has introduced a series of scientific testing equipment such as welding monitoring instrument, three coordinate measuring instrument, waveform testing instrument and some on. at the same of introducing equipment, we also pay attention to the technology research, introduce advanced technology, develop technical personnel constantly, guarantee the constant upgrade of production quality, catch up with the international standards and meet the market requirements.

The company is a National High & New Technology Enterprise and also the biggest resistance welder manufacture in Zhejiang province, has 9 branch companies and after-sale service centers located in Jiangsu, Shandong, Linyi, Henan, Chongqing, Shenyang, Anhui, Hunan and Xiamen branch company and after-sale service center, already passed ISO 9001 quality management system certification and CCC certification. At the same time also be indentified as ‘National High & New Technology Enterprises’, ‘Ningbo Engineering Research Center’, ‘Patents Demonstration Enterprise’. Our product Protect Cage was warded as ‘The First Set Equipment In Important Industrial Field’, automatic wire mesh welding machine was awarded as ‘First Prize of Ningbo Important New Indu