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Automatic vacuum filling machine epoxy resin and silicone AB two components glue machine

Our system accurately meters, mixes and dispenses two-component medium to low-viscosity materials for potting, gasketing,sealing, encapsulation and syringe filling. For variable ratio dispensing, the system handles ratios from 1:1 to 10:1. 

The system is composed of material tank, metering pump, metering motor, material pipe, two component valve, motor for dynamic stirring, mixing tube and 3 axis robotic arms. Two kinds of glue are separated before they mix in mixing tube, so the glue will not cure in devices. Glue valve is with vacuum function to keep thin fluid from dripping. Other optional functions include:
Tank stirring function;
Tank defoaming function; 
Thermostat heating function on Tank, pipe, and valve;

 

Features:

1. Automatic metering and mixing, touch screen PLC control system, English operation interface allow easy to set parameters;
2. Big LCD screen displays various processing data;
3. Easy programming of dots, stripes, arcs, compound arcs and patterns on different planes;
4. Gluing speed and timing can be set;
5. CAD file can be imported and turned to be dispensing patterns, and downloaded via USB; (optional function)
6. Mixing ratio 1:1-1:10 and gluing volume can be set and adjusted as per actual need. Dynamic mixing ensure two component glue to be mixed to a fully homogeneous consistency;
7. Metering, mixing and gluing simultaneously;
8. Two tanks keep A glue and B glue separately;
9. Liquid level sensor, alarm function; 
10. Tank stirring and vacuum defoaming function optional;
11. Auto cleaning; The cleaning mode can be manually or automatically, manual mode just remove the mixing tube then soak into cleaning agent, after 10 min take out and clean with compressed air, Automatic mode only need to operate the cleaning switch on touch screen within 1 minute to complete;
12. Glue tank/metering pump/glue pipe heating function (optional);
13. Vacuum control keeps thin fluids from dripping;
14. Unique control system which will not influenced by air pressure factor, ensures optimal dispensing performance; 
15. XYZ axis can be programmed to dispense glue along desired patterns. 

Application Area:

1. Electrical Products: Electronic parts, integrated circuits, circuit board solder paste, fixed and dust and moisture protection, LCD liquid crystal screen, speakers, headphone, audio, LED, optical lens, SMD transformers, relays.
2. Communication Products: Keypad, mobile phone casing bonding, radio, telephone, Computers, MP4, electronic toys, chassis bonding, switches, connectors, plug cable. 

I.Machine description and working principle

Automatic glue mixing machine is mainly used for a two-component glue( Epoxy/ Silicone/PU,etc adhesive), automatic metering and mixing the ratio of glue. The glue are stored in two barrels separately, according the glue weight ratio and volume demand automatic metering by two sets of precision pump, supply to a mixing device fully mixing, and then potting/dispensing the desired products.

II.Main Function:

1.Automatic metering and mixing

2.Manual Gluing

3.Auto alarm for lack of material or full material

4.Gluing ratio and quantity adjustable

5.Auto cleaning

6.Glue tank Vacuum Defoaming (Optional)

7.Glue barrels,metering pump,glue pipe can be heating (Optional)

III.Specification:

Model No:	JYPJ-800
Mixing Ratio	100:100-10:100(1:1-1:10) Adjustable
Metering precision	±1%
Outflow speed	1g/sec-15g/sec
Mixing precision	±1%
Mixing mode	Dynamic mixing /Static mixing
Glue Viscosity	Lower than 20000 CPS(mPa·s)
Control mode	PLC + Touch Screen
Control system	Independent R&D
Measuring mode	Stepping motor/High-precision, wear-resistant, long-life Gear pump
Working voltage	AC 220V 50Hz/60Hz
Power requirement	3.55KW
Air pressure requirement	4.5-8KG
Machine Dimension	1500(L)*1200(W)*1500(H)mm
Weight	approx 260 KG
Work environment	Humidity: 20%~98%RH; Temperature: 0~+40°c

 

Suitable Material: For waterproof, adhesive, fixed two-component adhesive.

Such as: Crystal or less additive glue --Silicone, epoxy, polyurethane(PU), etc.

Applications:LED products ,Crafts,Electronic components

Such as:Wall washer light, LED bar, LED strip, Ads module, Sensor, Photovoltaic module, Photovol­taic inverter .etc
 

IV:Application