Large Volume Injection Production Line  (For Glass Bottles And Plastic Bottles)

1,Overview of production line

The production line is mainly suitable for production of large volume injection.

This production line is composed of SSP bottle feeding machine, GZXP series bottle washing machine, CHX series hot air circulation tunnel oven, YGS series liquid filling machine, HYS series cap pressing machine and XG series capping machine. The unit has the functions of washing, drying and sterilizing, filling and stoppling (half stoppling and full stoppling), capping and sealing. It is mainly suitable for production of large volume injection in pharmaceutical enterprises. By adding the RABS system, it can meet Class

A (IS05 level) requirements for aseptic preparation environment. and the unit meets the new version GMP requirements. It is also suitable for production of similar packaging materials such as bioengineering products or plastic bottles.

2,Performance features

- The SSP widened mesh belt conveying type bottle feeding system saves manpower and enables the storage of a large number of bottles.

- The GZXP bottle washing machine combines ultrasonic washing and pressure jetting washing with air and water separable from each other. The washed vials meet the new version GMP requirements for visible foreign objects.

- The QHX hot air circulation sterilization tunnel oven adopts full laminar flow(resistant to high temperature 350)and hot air high temperature drying and sterilization processes so as to make the vial run in the tunnel according to the Class A(SO5 level requirements. With such features as low energy consumption, high temperature evenness and good heat source removing effect, it is a drying sterilizer with high international and domestic popularity and high applicability.

- The YGS series filling machine adopts servo control driving. With adjustable filing volume on the man-machine interface, ow- position stoppling and other technologies, it ensures stable operation of equipment and high conforming rate of finished products.

- Integrating filing, stoppling and capping and taking small floor space, it is suitable for equipment upgrading in old plants.

- The circumferential swing mechanism is adopted for stoppling and capping, with such features as stable and reliable operation, high efficiency, easy-to-maintain structure and smart design

- The filling principle includes the use of peristaltic pump, negative pressure type, weighing type, self-flow type, reflux foaming type, ceramic pump plunger type, etc.

- It can be equipped with CIP/SIP cleaning and sterilization system.

- It adopts the PLC control system with variable frequency speed control and high degree of automation.

- The filling system is provided with the anti-leaking device, realizing filing from he bottom of the bottle, rising slowly and voiding bubbles.

- The capping head adopts three knives for sealing The blade is subject to quenching treatment with good durability. The seals and threads are beautiful and uniform. The capping head adopts flexible design with easy adjustment, and can also be designed to be used for pull caps.

- Explosion-proof design can be adopted for products used in special industries or special types of products. After specially designed, it can also be used for filling and cap turning(capping)of slim and easy-to-fall bottles.

- The whole machine is designed according to GMP requirements.

3,Main technical parameters